Product category:
Materials and components
News Release from: Ace Arc | Subject: Hardened wear plate
Edited by the Engineeringtalk Editorial
Team on 24 January 2007
Hardened wear plate increases plant life
A specialist engineering company has saved Tarmac more than GBP 750,000 by solving a wearing problem on hoppers at the company's Hilton works.
A specialist engineering company has saved Tarmac more than GBP 750,000 by solving a wearing problem on hoppers at the company's Hilton works Ace Arc, of Coalville, has completed the refurbishment of five aggregate storage hoppers and ten trouser leg chutes, which play an integral part in the production of dense aggregate blocks at Tarmac's Wolverhampton facility
This article was originally published on Engineeringtalk on 22 May 2001 at 8.00am (UK)
Related stories
Ultimate in belt cleaning technology claimed
Ace Arc has recently been appointed as sole UK distributor for Dirt Whacker belt cleaning equipment, claimed as the ultimate in belt cleaning technology
Automatic belt cleaner for any belt width
The Dirt Whacker belt cleaner from Ace Arc provides automatic operation, with permanent self-compensating adjustment against wear, for any belt width
The hoppers and chutes transport 500 tonnes of aggregate to the site's concrete mixer each day, and after 18 years of intensive use at the batch plant, they were showing severe signs of corrosion.
Tarmac's Project Manager, Tim Lovatt, comments: "We were concerned that the corrosion was making the bins unsuitable for use".
"We were already experiencing leakages and wanted to ensure that these did not develop further".
The Hilton plant produces 6000m2 of dense aggregate blocks each day for the building industry.
Replacing the batch plant was not an option for Tarmac, as to do so would mean closing the plant for more than a month and an outlay of over GBP 500,000 for new equipment.
Ace Arc provided a cost effective solution that enabled the site to remain open and production continue.
Using 8mm steel, engineers from the Ace Arc team relined the aggregate hoppers.
Four trouser leg chutes were lined with hardened wear plate to increase wear life and a further six chutes were coated with Cera-metalene to prevent aggregate particles from sticking to the sides, causing material build up, potential blockages and corrosion.
Lovatt continues: "We are really pleased with the work that Ace Arc has carried out for us at Hilton, which was done professionally and safely by experienced people who completed the job on time and within budget".
"The work has ensured the lifespan and safety of our equipment for many years to come".
Ace Arc's General Manager Scott Bailey said: "Tarmac is a blue chip company that needed to ensure production at the plant continued while work was carried out".
"We were able to provide a safe solution that enabled them to do this effectively".
• Ace Arc: contact details and other news
• Email this article to a colleague
• Register for the free Engineeringtalk email newsletter
• Engineeringtalk Home Page
Search the Pro-Talk network of sites
