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Product category: CNC and Motion Controllers
News Release from: ABB Robotics | Subject: IRC5
Edited by the Engineeringtalk Editorial Team on 28 April 2004

Controller co-ordinates up to four
robots

The IRC5 is the fifth generation robot controller from ABB and is claimed as the biggest technological step forward since the introduction of the first generation S1 in 1974.

The IRC5 is the fifth generation robot controller from ABB and is claimed as the biggest technological step forward since the introduction of the first generation S1 in 1974, which was developed alongside the world's first electric drive robot, the IRB6 Of the advances made with the IRC5, the biggest is the introduction of the new MultiMove function

Embedded into the IRC5 software, MultiMove allows up to four robots, including work positioners and other devices, to work in fully co-ordinated operation.

Such advanced functionality is made possible by the exceptional processing power of the IRC5 control module computer, capable of calculating MultiMove path calculations for up to 36 servo axes, while directing up to four drive modules.

Incorporating an advanced modular design, the IRC5 has a logical split of functions - computer, drives and process - and minimum dependency between modules.

To this can be added comprehensive communications; minimum maintenance and high reliability (80kh MTBF); plus a new "open systems" portable interface unit, the FlexPendant.

Synchronous control of four robots is potentially a complex task but implementation and fulfilment have been greatly simplified with the use of FlexPendant.

The unit, weighing less than 1.3kg, is ergonomically designed to fit naturally into either hand.

It incorporates a 196mm-wide, 640 x 480pixel graphical colour screen which indexes through 180 degrees for left and right hand use, so it is always viewed the correct way round.

Other features include a three-way joystick for intuitive jogging of the robot, and an emergency stop.

The result is a very clear, simple-to-use layout built into an extremely tough and robust unit with full IP54 protection.

The FlexPendant is designed as a stand-alone unit incorporating its own computing power, with an open system PC architecture and software developed in alliance with Microsoft using the Windows.

NET operating system.

The system is extremely robust and designed for 24/7 operations, with a high level of virus immunity.

Although programs may be edited on the FlexPendant, it is more efficient to use a PC with its greater computing power and wider range of software tools.

The control module has been designed for ready connection to a PC without complex setup or protocol problems.

To support the use of a PC, ABB has developed RobotStudio Online (RSOL), supplied free with every IRC5 system.

The introduction of the IRC5 controller, which incorporates a modular design, MultiMove function, FlexPendant and RSOL, provides the ideal vehicle for the rapid implementation of multiple-robot operation, whether in individual or co-ordinated mode.

Potential benefits for the user include shorter lead times, lower integration costs, increased productivity and improved quality. Request a free brochure from ABB Robotics ...

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