Replacement universal joint keeps plant running
An
Abssac product story
Edited by the Engineeringtalk editorial team
Sep 27, 2005
Abssac's customer, a glass manufacturer, was finding it difficult to keep its production equipment operating because of a failure in a standard, single knuckle multipart universal joint design.
Abssac's customer, a glass manufacturer, was finding it difficult to keep its production equipment operating because of a failure in a standard, single knuckle multipart universal joint design.
The biggest concerns were high maintenance costs and the need to replace the universal joint on an average of every 2.5 months.
The necessity to exchange the universal joint caused downtime and delay in manufacturing.
The solution must allow for 23 degrees of angular misalignment and operate at 3600 rev/min.
Using the unique Helical flexure product, Abssac produced, free of charge, a single piece universal joint sample for the customer's engineer - firstly to become familiar with the flexure concept and secondly to run a preliminary endurance test.
Commonly used as one of the best ways of transmitting rotation from one shaft to another without backlash or torque loss, test and evaluation of the new part proved its capability and longevity.
Being satisfied with the evaluation, the final design was shortened and used an integral clamp attachment.
Three different universal joints are now being utilised across the manufacturing line.
The customer says that it looks cleaner and saves it approximately £10,000 a year in maintenance and downtime costs.
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