ID system lightens load for Castle Cement
An
Applied Weighing International product story
Edited by the Engineeringtalk editorial team
Aug 12, 2003
Applied Weighing has developed an innovative control and instrumentation system for the UK's second largest cement producer, Castle Cement.
Applied Weighing has developed an innovative control and instrumentation system for the UK's second largest cement producer, Castle Cement.
As part of a major development project at its marine terminal in West Thurrock, Essex, Castle Cement approached Applied Weighing to supply a bespoke control system for four existing weighbridges.
Castle Cement was keen to implement a system that would eliminate the need for a card system, a method that involved lorry drivers swiping a card to enter and access weight information.
This was causing a number of problems, including lost and damaged cards, incorrect data input and a lack of communication between the weighbridge and the control room.
Castle Cement's Project Manager, Steve Patch says: "Most of the weighing companies we approached could only offer us off-the-shelf packages.
We wanted a system we could tailor to our specific needs".
Engineers at Applied Weighing suggested abolishing the card system and implementing a fleet recognition system instead.
Each driver is able to tap in his or her own fleet number into a durable keypad.
With the aid of a visual display, the driver is guided through a series of visual prompts.
This ensures that the lorry is on the correct weighbridge.
The system also has the ability to ensure maximum safety for the operator.
Only when the correct information has been entered and confirmation received that all interlocks are healthy, will the system allow the cement sock to be lowered and the cement to commence flowing.
The control system is also linked to specially positioned "magic eyes", which cut off the cement flow if anyone enters the area.
Patch continues: "With large quantities of cement leaving the site every day we needed a system which could combine total accuracy with durability.
Applied Weighing were able to deliver a total solution which met our needs exactly".
Rod Morgan, Sales and Marketing Director says: "This project allowed us to use our expertise gained from a wide spectrum of weighing applications, to provide the exact solution for Castle Cements needs".
Not what you're looking for? Search the site.
Google Ads
Contact Applied Weighing International
Related Stories
- Electric-vehicle chargers use Moeller RCDs
- Tube-style cable carriers protect Guedel's cables
- Siemens helps secure safety of Heathrow T5
- Reo AC power supply used in Downhole Compressor
- Emerson to automate EDF's CCGT units with Plantweb
Articles by product category
- Consultancy and Services (903)
- Machine Building (4,517)
-
Engineering Design Software (6,179)
- Engineering Design Software (12)
- 2D CAD software (200)
- 3D CAD software (1,157)
- FEA and structural analysis software (369)
- Fluid, thermal, noise, vibration software (334)
- Simulation, modelling, validation software (914)
- Rendering, visualisation, styling software (196)
- Materials design and moulding design software (151)
- Process, instrumentation, automation software (258)
- Electrical design software (164)
- Publishing and documentation software (229)
- Maths, charting, statistics, QA software (317)
- Data, document management software (310)
- CAM, CNC, production management software (568)
- File conversion software, data capture (351)
- PLM and collaboration software (649)
-
Drives, Motors and Controls (3,361)
- Drives, Motors and Controls (1)
- Precision Motors and Gears (411)
- Industrial Drives/Controls (1,276)
- Linear Drives and Motors (114)
- Industrial Motors (497)
- Stepper and Servo Drives, Motors, Controls (1,060)
- Small Mechanical Components, Joining, Tools (1,975)
-
Control and Instrumentation (5,028)
- Plantwide control (1,324)
- Plant- and Machine-Wide Communications (1,174)
- Smaller-Sized PLCs (387)
- CNC and Motion Controllers (184)
- Mid-range and Large PLCs (201)
- Power Supplies, Uninterruptible Power (562)
- HMIs/Operator Interfaces (294)
- Logic Controllers, Timers and Relays (96)
- Cabling, Conduit, Signal Conditioning (806)
-
Monitoring, Measurement and Quality (5,459)
- Monitoring, Measurement and Quality (1)
- Data acquisition Software and Communications (494)
- Data Acquisition Hardware and PC I/O Boards (472)
- Electrical and Electronic Testing, PAT Equipment (630)
- Form/co-ordinate, optical, vision instruments (703)
- Gauges, Indicators and Instruments (440)
- Data loggers (422)
- Materials testing equipment (421)
- Telecomms/network test equipment, software etc (154)
- Testing and Calibration Services and Information (500)
- Testing, analysing and monitoring equipment (1,222)
-
Electrical and Electronic Equipment Design (4,160)
- Batteries, chargers and circuit protection (555)
- Connectors, Terminals, Busbars, Slip Rings (679)
- Enclosures and Equipment Cooling Fans (709)
- Knobs, Handles and Enclosure Hardware (420)
- PCs and Embedded Systems (798)
- Electrical and Electronic Subassemblies (369)
- Electrical and Electronic Components (630)
-
Materials and Processing (2,963)
- Materials and Processing (5)
- Materials and components (2,215)
- Rapid Prototyping (458)
- Materials processing and testing (285)
-
Engineering Industry News, Resources (6,093)
- Engineering Industry News, Resources (4)
- Engineering Business News, Views (388)
- Engineering Exhibitions, Events (562)
- Engineering Conferences (425)
- Engineering Seminars (400)
- Engineering Industry Developments, Awards (633)
- Engineering Guides, Newsletters (349)
- Engineering Recruitment, Employment (219)
- Engineering Training Courses (433)
- Engineering Education, Resources, Standards (838)
- Engineering Industry Reports, Surveys (597)
- Electronic Resources for Engineers (278)
- Health and Safety Legislation (402)
- Health and Safety Strategy, Risk Assessment (113)
- Health and Safety Consultancy, Software (175)
- Health and Safety Events, Training, News (277)
-
Powertrain Design (3,598)
- Powertrain Design (2)
- Bearings (939)
- Chains and belts (326)
- Gears, brakes, couplings and engines (1,441)
- Hydraulic Components (471)
- Lubricants (418)
-
Capital Equipment (3,387)
- Capital Equipment (1)
- Manufacturing Machinery and Plant Equipment (468)
- Production line blowers and fans (62)
- Compressors and Air Treatment (510)
- Electronics Manufacturing, Tools, Instruments (192)
- Electrical hardware (131)
- Machinery and Production Equipment (1,093)
- Robotics, Handling and Storage (930)
-
Sensors (7,080)
- Sensors (8)
- Accelerometers and Vibration Sensors (427)
- Loadcells, Force Sensors, Torque Sensors (699)
- Pressure sensors (621)
- Flowmeters and Flow Sensors (618)
- Level Sensors and Leak Detectors (527)
- Linear Position Sensors (399)
- Rotary Position, Tilt and Angular Sensors (546)
- Proximity Sensors (700)
- Gas, Chemical, Radiation, Magnetic Sensors (284)
- Humidity and Environmental Sensors (152)
- Temperature sensors (612)
- Vision and Colour Sensors (1,384)
- Barcode Sensors (103)
- Valves, Pumps, Process Hardware (3,623)
