Scroll expander for different refrigerant gases
Scroll expander for expansion generators used to convert waste heat energy from exhaust gases or liquid cooling systems of internal combustion engines, fuel cells, solar collectors and similar.
Air Squared's scroll expander is for expansion generators used to convert waste heat energy from the exhaust gases or liquid cooling systems of internal combustion engines, fuel cells, solar collectors and similar devices.
With an expansion ratio of 4.6:1 and displacement of 12cm2/rev, the scroll expander is rated up to 1kW, based on a maximum inlet pressure of 13.5bar.
A magnetic coupling eliminates any leakage path for the working fluid, allowing the scroll to be used with many different types of refrigerant gases.
Oilless and lubricated models of the scroll allow design flexibility, with the lubricated version running at 80% efficiency and the oil-free version at 70%.
Weighing 9kg, the scroll measures 295.8mm long by 208.5mm wide by 230.8mm high.
The rotary scroll design provides quiet, balanced, pulse-free operation with a noise level of 50dBa.
The operating element of a scroll compressor is made up of two identical involutes which form right- and left-hand components.
One scroll is indexed or phased 180 degrees with respect to the other to allow the scrolls to mesh.
This indexing creates crescent shaped gas pockets, bounded by the involutes and base plates of both scrolls.
In operation, one scroll remains fixed; the other is attached to an eccentric that drives a generator shaft.
As the moving scroll orbits around the fixed scroll, the tiny pockets formed by the meshed scrolls at the centre follow the spiral outwards and enlarge in size.
The expander inlet is at the centre of the scrolls.
The entering gas is trapped in two diametrically opposed gas pockets and expands as the pockets move towards the periphery, where the discharge port is located.
No valves are needed, which reduces noise and improves the durability of the unit.
Because scroll expanders use true rotary motion, they can be dynamically balanced for nearly vibration-free operation.
Power delivery is continuous, which virtually eliminates pulsation and associated noise.
Reliability is inherent, because there are only two primary moving parts, with no inlet or discharge valves to break or make noise, and no associated valve losses.
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