Affordable decorative finishes for plastic parts

An Applied Coating Technologies product story
Edited by the Engineeringtalk editorial team Oct 1, 2001

ACT has a new range of single-coat paint finishes designed for use on ABS, Noryl, Polycarbonate and other similar thermoplastics, with excellent adhesion, abrasion resistance and durability

Although many OEMs recognise the benefits of applying decorative finishes to plastic components (i.e the colour, feel, wear resistance and perceived value of a product can all be enhanced), the process has been cost-prohibitive for many industries.

Conventional finishing techniques include two-coat paint systems, vacuum metallisation and electroplating.

Typically specified by such sectors as the automotive and mobile phone industries, plants and equipment have been dedicated to managing large volumes using fully automated production methods.

Hence coating small to medium volume requirements can be costly, particularly in the case of the tooling investment required to operate efficiently.

As a result many small-to-medium volume manufacturers have found decorative finishes to be cost-prohibitive or have been forced to accept lower quality standards.

In response to this, ACT has introduced a range of new single-coat paint finishes.

Designed for use on ABS, Noryl, Polycarbonate and other similar thermoplastics, they provide excellent adhesion, abrasion resistance and durability.

Although a wide range of gloss levels are available, satin / matt finishes are usually specified as these produce very low scrap levels and are currently in vogue.

Where greater chemical resistance and exterior durability are required, two-pack polyurethane top-coats are recommended.

These have been developed in smooth, spatter and textured (including soft-feel and suedette) finishes.

Contemporary paint finishes include stainless steel / satin chrome effects.

Traditionally these finishes have been produced by electroplating, a process limited to ABS-based substrates and all-over coating.

Although high throughputs can be achieved by electroplating, the typical scrap levels for low quantities / larger components can be costly.

With adhesion promoters available for even the most difficult substrates (polypropylene, nylon), paint finishes can be applied selectively onto most plastic or metal surfaces.

Specialist knowledge in the design of high precision masking jigs is regarded as an essential area of expertise.

Selective coatings have a number of benefits; they can reduce cost, increase the affect of a particular finish and protect critical mechanical tolerances.

The development of decorative finishing at ACT was in response to customer requirements for a one-stop shop finishing service.

The core business of ACT is EMI shielding coatings.

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