Product category:
Materials and components
News Release from: MacDermid Autotype | Subject: Film insert moulding
Edited by the Engineeringtalk Editorial
Team on 16 June 2004
Film insert moulding enables innovative
design
The latest developments by Autotype enable product designers and developers to make significant improvements to both the aesthetic and functional characteristics of plastic components.
The latest developments by Autotype, the leading UK manufacturer of hard-coated formable films and texture lacquers for film insert moulding (FIM) also known as in-mould decoration (IMD), enable product designers and developers to make significant improvements to both the aesthetic and functional characteristics of plastic components Perhaps as importantly, the latest developments will help to drive down production costs through effective component integration, while introducing greater opportunity for product customisation
This article was originally published on Engineeringtalk on 21 Jan 2005 at 8.00am (UK)
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Film insert moulding is a relatively new production method whereby product designers and manufacturers can considerably reduce the number of stages and processes required to produce component parts for equipment such as mobile phones, PDAs, car dashboard and instrument mouldings and control panels of home appliances.
Typically, for a product such as the cover for a personal stereo, FIM can reduce the number of component parts from 11 to just one and the number of process steps from twelve to eight or less.
The latest films from Autotype have been developed specifically to meet the demands of the four key process stages in FIM: screen printing, thermoforming, cutting and injection moulding.
Autoflex IMD films can be shallow or deep drawn, have a hard-coat surface finish to provide product durability and are optically clear.
In addition, they are compatible with the latest IMD screen printing inks and are available with polycarbonate, polyester or PMMA substrate bases.
Richard Townsend, Product Manager for FIM Products, explains: "Our latest Autoflex IMD materials, combined with new developments in screen inks, offer product designers an exciting range of options".
"For example, using silver or metallic inks and Autotype Aquatex surface texturing lacquers they can create brushed aluminium and metallic effects for mobile phones at minimal unit cost".
"Perhaps as importantly, as these effects are produced at the screen print stage, it is possible to customise small numbers of components within a large overall production run". Request a free brochure from MacDermid Autotype ...
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