Film insert moulding enables innovative design
A
MacDermid Autotype product story
Edited by the Engineeringtalk editorial team
Jun 16, 2004
The latest developments by Autotype enable product designers and developers to make significant improvements to both the aesthetic and functional characteristics of plastic components.
The latest developments by Autotype, the leading UK manufacturer of hard-coated formable films and texture lacquers for film insert moulding (FIM) also known as in-mould decoration (IMD), enable product designers and developers to make significant improvements to both the aesthetic and functional characteristics of plastic components.
Perhaps as importantly, the latest developments will help to drive down production costs through effective component integration, while introducing greater opportunity for product customisation.
Film insert moulding is a relatively new production method whereby product designers and manufacturers can considerably reduce the number of stages and processes required to produce component parts for equipment such as mobile phones, PDAs, car dashboard and instrument mouldings and control panels of home appliances.
Typically, for a product such as the cover for a personal stereo, FIM can reduce the number of component parts from 11 to just one and the number of process steps from twelve to eight or less.
The latest films from Autotype have been developed specifically to meet the demands of the four key process stages in FIM: screen printing, thermoforming, cutting and injection moulding.
Autoflex IMD films can be shallow or deep drawn, have a hard-coat surface finish to provide product durability and are optically clear.
In addition, they are compatible with the latest IMD screen printing inks and are available with polycarbonate, polyester or PMMA substrate bases.
Richard Townsend, Product Manager for FIM Products, explains: "Our latest Autoflex IMD materials, combined with new developments in screen inks, offer product designers an exciting range of options".
"For example, using silver or metallic inks and Autotype Aquatex surface texturing lacquers they can create brushed aluminium and metallic effects for mobile phones at minimal unit cost".
"Perhaps as importantly, as these effects are produced at the screen print stage, it is possible to customise small numbers of components within a large overall production run".
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Contact MacDermid Autotype
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Other MacDermid Autotype stories
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Optimising substrates for film insert moulding
In the latest in this series Peter Warwick, IMD Project Specialist at Autotype International, explains how to maximise the performance of substrates for the film insert moulding process. -
Film insert moulding aids HMI design
IGT Industries has invested in the latest film insert moulding technology as part of its ongoing commitment to providing customers with the highest levels of design and manufacturing capabilities. -
Achieve optimum results from film insert moulding
In mould decoration specialist Peter Warwick from Autotype International explains how to achieve optimum results from film insert moulding. -
Films and inks in show at PMD
At Plastics Design and Moulding 2005 Autotype International will be promoting its latest range of hard-coated formable films and texture lacquers for the film insert moulding process. -
Film insert moulding and automotive interiors
Film insert moulding can help designers and production engineers to improve radically and enhance the quality, aesthetics and functionality of a wide range of automotive interior parts.
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