Fasteners save on waste
A
Bighead Bonding Fasteners product story
Edited by the Engineeringtalk editorial team
Feb 5, 2002
A new development at Bighead Bonding Fasteners is achieving 60% savings for customers.
A new development at Bighead Bonding Fasteners is achieving 60% savings for customers.
Bighead's new Bigrings use the minimum of material, yet make possible the production of competitively priced products that are light in weight, strong and versatile.
The Bigrings consist of two or more concentric rings of steel or stainless steel wire with studs, nuts or collars accurately fixed at strategic positions, in any combination - male, female, threaded or unthreaded - to suit individual needs.
Ken Stanley, Bighead managing director, says the alternative approach involves too much wasted material.
"The conventional way of making a bondable ring is to cut a circle out of a sheet of perforated metal and throw about 85% of it away.
But, with the manufacture of Bigrings, we have a 100% scrap-free process".
Applications already include boat porthole flanges, road signs and headlamp mountings for high-speed trains.
All Bighead fasteners stay in place when bonded-in because they capture the plastic which flows through them and this keys them into position.
With the Bigrings, the plastic flows through the gap between the rings and, once bonded into materials such as phenolic resins, GRP, polypropylene and ABS, they will not rotate or pull out.
Demand for the new product has been high and a German engineering group is currently carrying out a third phase of rigorous pressure testing.
If successful, the company is expected to place an order worth GBP 330,000 a year to use Bigrings in domestic heating tanks.
Stanley says: "Bigrings are certainly taking off.
They are strong, light in weight and easy to use in all the usual moulding processes".
Because customers' needs vary, Bigrings are not stocked.
But a range of rings, from 60 to 1000mm diameter in 10mm intervals, are always available to enable prototype or production quantities to be assembled quickly.
Not what you're looking for? Search the site.
Google Ads
Contact Bighead Bonding Fasteners
Related Stories
- Threebond expands Gold Label series of adhesives
- Araldite epoxy systems used in model aircraft
- Bulte launches self-locking nylon nuts
- Program 1000 latches allow extensive adjustments
- Trelleborg unveils LoLi torque roll restrictor
Articles by product category
- Consultancy and Services (903)
- Machine Building (4,517)
-
Engineering Design Software (6,179)
- Engineering Design Software (12)
- 2D CAD software (200)
- 3D CAD software (1,157)
- FEA and structural analysis software (369)
- Fluid, thermal, noise, vibration software (334)
- Simulation, modelling, validation software (914)
- Rendering, visualisation, styling software (196)
- Materials design and moulding design software (151)
- Process, instrumentation, automation software (258)
- Electrical design software (164)
- Publishing and documentation software (229)
- Maths, charting, statistics, QA software (317)
- Data, document management software (310)
- CAM, CNC, production management software (568)
- File conversion software, data capture (351)
- PLM and collaboration software (649)
-
Drives, Motors and Controls (3,361)
- Drives, Motors and Controls (1)
- Precision Motors and Gears (411)
- Industrial Drives/Controls (1,276)
- Linear Drives and Motors (114)
- Industrial Motors (497)
- Stepper and Servo Drives, Motors, Controls (1,060)
- Small Mechanical Components, Joining, Tools (1,975)
-
Control and Instrumentation (5,028)
- Plantwide control (1,324)
- Plant- and Machine-Wide Communications (1,174)
- Smaller-Sized PLCs (387)
- CNC and Motion Controllers (184)
- Mid-range and Large PLCs (201)
- Power Supplies, Uninterruptible Power (562)
- HMIs/Operator Interfaces (294)
- Logic Controllers, Timers and Relays (96)
- Cabling, Conduit, Signal Conditioning (806)
-
Monitoring, Measurement and Quality (5,459)
- Monitoring, Measurement and Quality (1)
- Data acquisition Software and Communications (494)
- Data Acquisition Hardware and PC I/O Boards (472)
- Electrical and Electronic Testing, PAT Equipment (630)
- Form/co-ordinate, optical, vision instruments (703)
- Gauges, Indicators and Instruments (440)
- Data loggers (422)
- Materials testing equipment (421)
- Telecomms/network test equipment, software etc (154)
- Testing and Calibration Services and Information (500)
- Testing, analysing and monitoring equipment (1,222)
-
Electrical and Electronic Equipment Design (4,160)
- Batteries, chargers and circuit protection (555)
- Connectors, Terminals, Busbars, Slip Rings (679)
- Enclosures and Equipment Cooling Fans (709)
- Knobs, Handles and Enclosure Hardware (420)
- PCs and Embedded Systems (798)
- Electrical and Electronic Subassemblies (369)
- Electrical and Electronic Components (630)
-
Materials and Processing (2,963)
- Materials and Processing (5)
- Materials and components (2,215)
- Rapid Prototyping (458)
- Materials processing and testing (285)
-
Engineering Industry News, Resources (6,093)
- Engineering Industry News, Resources (4)
- Engineering Business News, Views (388)
- Engineering Exhibitions, Events (562)
- Engineering Conferences (425)
- Engineering Seminars (400)
- Engineering Industry Developments, Awards (633)
- Engineering Guides, Newsletters (349)
- Engineering Recruitment, Employment (219)
- Engineering Training Courses (433)
- Engineering Education, Resources, Standards (838)
- Engineering Industry Reports, Surveys (597)
- Electronic Resources for Engineers (278)
- Health and Safety Legislation (402)
- Health and Safety Strategy, Risk Assessment (113)
- Health and Safety Consultancy, Software (175)
- Health and Safety Events, Training, News (277)
-
Powertrain Design (3,598)
- Powertrain Design (2)
- Bearings (939)
- Chains and belts (326)
- Gears, brakes, couplings and engines (1,441)
- Hydraulic Components (471)
- Lubricants (418)
-
Capital Equipment (3,387)
- Capital Equipment (1)
- Manufacturing Machinery and Plant Equipment (468)
- Production line blowers and fans (62)
- Compressors and Air Treatment (510)
- Electronics Manufacturing, Tools, Instruments (192)
- Electrical hardware (131)
- Machinery and Production Equipment (1,093)
- Robotics, Handling and Storage (930)
-
Sensors (7,080)
- Sensors (8)
- Accelerometers and Vibration Sensors (427)
- Loadcells, Force Sensors, Torque Sensors (699)
- Pressure sensors (621)
- Flowmeters and Flow Sensors (618)
- Level Sensors and Leak Detectors (527)
- Linear Position Sensors (399)
- Rotary Position, Tilt and Angular Sensors (546)
- Proximity Sensors (700)
- Gas, Chemical, Radiation, Magnetic Sensors (284)
- Humidity and Environmental Sensors (152)
- Temperature sensors (612)
- Vision and Colour Sensors (1,384)
- Barcode Sensors (103)
- Valves, Pumps, Process Hardware (3,623)
