Silicon polymer seals protect and lubricate
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DP Seals product story
Edited by the Engineeringtalk editorial team
Nov 26, 2002
DP Seals has developed a highly innovative "weeping" O-ring solution for Bulgin Components' new MPI range of illuminated vandal-proof switches.
DP Seals has developed a highly innovative "weeping" O-ring solution for Bulgin Components' new MPI range of illuminated vandal-proof switches.
These silicon polymer seals go beyond simply keeping out water and dust enabling Bulgin to claim IP66 rating for the range to continuously providing a silicon lubricant that ensures the switches do not stick.
Bulgin's illuminated vandal-proof switches are designed for use in access control applications, such as lifts, control barriers and door entry systems, and as emergency or panic buttons.
To ensure continued operation in adverse environments, these low profile switches are manufactured from marine grade stainless steel and fitted with tough polycarbonate lenses.
However, using ordinary O-rings to seal the switch against the elements created a reliability problem.
"Off-the-shelf translucent O-rings suffer from too wide a tolerance variance and are often not deflashed sufficiently, causing the switches to stick," notes Simon Bachelor, the engineer at Bulgin responsible for the MPI range.
"We needed to eliminate this problem to ensure our switches would operate every time, particularly in emergency applications, and so approached DP Seals for a custom solution." DP Seals has taken the humble O-ring to a new level by creating a custom translucent silicon nitrile material overdosed with a low molecular weight secondary silicon polymer.
This latter leeches to the surface wherever it is dry, creating a lubricating "oil".
Before installation in the switch, the seals need to be allowed to stand for seven days to become coated.
Once installed, the seal lubricates the internal moving parts of the switch ensuring continuous reliable - operation over many years, well beyond the expected life of the component.
Bulgin is now working with DP Seals on custom mouldings and seals for new products.
DP Seals continues to set new standards in the design and manufacture of standard and custom rubber seals and mouldings for multiple applications in such diverse industries as aerospace, brewing, automotive and electronics.
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