Controller improves injection moulding consistency
An
Eurotherm product story
Edited by the Engineeringtalk editorial team
Aug 30, 2007
With Intellimould, process changes are made automatically while each part is being moulded.
Barber-Colman's Maco compact controller now incorporates Intellimould Melt Pressure Control as a standard option in all of its variants.
A slimmed down version of the Maco compact controller can also be retro fitted to any injection moulding machine.
This method which was invented by Milko Gergov of MGV enterprises.
Gergov said "This control option gives the processing people the tools to mould plastics from material's point of view".
"The Maco compact controller in combination with your injection moulding machine allows the production of parts to a more consistent quality".
"In addition cycle times are improved, energy costs are reduced and the operator has real-time control over the moulded part shot to shot".
"Ease of set-up will also be of interest to the operator".
"Set-up is so straight forward you could describe the Maco compact controller with Intellimould as the cruise control of the injection moulding business".
Steve Schroeder, Global Business Development Manager for the Plastics industry at Eurotherm said "Operation is self-compensating, there is no need for re-tuning or adjusting for processing variables that may arise as viscosities, temperatures and materials change".
The novelty is in the fact that for first time the nonlinear behaviour of the molten plastics is electrically "toggled" with the nonlinear behaviour of the machine (screw velocity adjustments in real-time) to achieve and maintain melt pressures specified by the material suppliers for optimum composition and morphology".
"Thus the maximum materials properties will be covering part performance specifications".
With Intellimould, process changes are made automatically while each part is being moulded.
This eliminates the frequent process changes needed to compensate for changes in the material, machine and mould, all of which take time and reduce production efficiency.
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