Audit and plan cut turnaround to 20 days
An
ABB Engineering Services product story
Edited by the Engineeringtalk editorial team
Mar 23, 2006
Planned duration of the turnaround at production site at Barranquilla on the Caribbean coast has been reduced from 25 to 20 days with a stretched target of 19 days.
Colombian Chemical Monomeros commissioned ABB Engineering Services to review its performance on the production site at Barranquilla on the Caribbean coast.
Turnaround management and organisation was a major gap.
ABB spent a week auditing the existing Monomeros systems, and benchmarking them against the ABB Turnaround Model of Excellence.
There were 23 improvements recommended to make turnarounds more efficient.
Monomeros was keen to adopt these recommendations because of the impending triennial turnaround scheduled for November 2005.
Monomeros commissioned ABB to spend a month at the Barranquilla site implementing the main recommendations.
Monomeros formed a steering group, appointed a Turnaround Manager and a turnaround management team in line with ABB's recommendations.
ABB formed a team from the UK and Colombia, and started work in mid July.
Appointments of the key Monomeros turnaround team members were finalised, the steering group was launched and training sessions were started.
These sessions introduced the ABB turnaround methodology and Model of Excellence to the Monomeros staff.
The following two weeks were spent carrying out detailed planning, organising the turnaround logistics, planning work out of the shutdown, preparing detailed craneage plans, and coaching individuals on their roles and responsibilities.
By the end of the fourth week, the Monomeros team members were conversant with the systems introduced by ABB and took control.
The planned duration of the turnaround has been reduced from 25 to 20 days with a stretched target of 19 days.
Much of the work normally carried out during the Monomeros turnaround will now be carried out during the preparation phase and many jobs have been removed from the event.
Both these factors will have a significant cost benefit to Monomeros.
Monomeros plans to adopt the methodology for all future turnarounds.
ABB is also looking at reducing energy usage across the site, and has completed an initial energy audit and formulated a gain share approach to deliver significant savings.
Delivery of these savings is being discussed.
Not what you're looking for? Search the site.
Google Ads
Contact ABB Engineering Services
Related Stories
- Lambert fits Schmitt AEMS into Bryant grinder
- Fraser-Nash completes ventilation system redesign
- Idac supplies support services for FPSO project
- Idac safety-checks temporary access platform
- Idac undertakes torque investigation
Articles by product category
- Consultancy and Services (903)
- Machine Building (4,517)
-
Engineering Design Software (6,179)
- Engineering Design Software (12)
- 2D CAD software (200)
- 3D CAD software (1,157)
- FEA and structural analysis software (369)
- Fluid, thermal, noise, vibration software (334)
- Simulation, modelling, validation software (914)
- Rendering, visualisation, styling software (196)
- Materials design and moulding design software (151)
- Process, instrumentation, automation software (258)
- Electrical design software (164)
- Publishing and documentation software (229)
- Maths, charting, statistics, QA software (317)
- Data, document management software (310)
- CAM, CNC, production management software (568)
- File conversion software, data capture (351)
- PLM and collaboration software (649)
-
Drives, Motors and Controls (3,361)
- Drives, Motors and Controls (1)
- Precision Motors and Gears (411)
- Industrial Drives/Controls (1,276)
- Linear Drives and Motors (114)
- Industrial Motors (497)
- Stepper and Servo Drives, Motors, Controls (1,060)
- Small Mechanical Components, Joining, Tools (1,975)
-
Control and Instrumentation (5,028)
- Plantwide control (1,324)
- Plant- and Machine-Wide Communications (1,174)
- Smaller-Sized PLCs (387)
- CNC and Motion Controllers (184)
- Mid-range and Large PLCs (201)
- Power Supplies, Uninterruptible Power (562)
- HMIs/Operator Interfaces (294)
- Logic Controllers, Timers and Relays (96)
- Cabling, Conduit, Signal Conditioning (806)
-
Monitoring, Measurement and Quality (5,459)
- Monitoring, Measurement and Quality (1)
- Data acquisition Software and Communications (494)
- Data Acquisition Hardware and PC I/O Boards (472)
- Electrical and Electronic Testing, PAT Equipment (630)
- Form/co-ordinate, optical, vision instruments (703)
- Gauges, Indicators and Instruments (440)
- Data loggers (422)
- Materials testing equipment (421)
- Telecomms/network test equipment, software etc (154)
- Testing and Calibration Services and Information (500)
- Testing, analysing and monitoring equipment (1,222)
-
Electrical and Electronic Equipment Design (4,160)
- Batteries, chargers and circuit protection (555)
- Connectors, Terminals, Busbars, Slip Rings (679)
- Enclosures and Equipment Cooling Fans (709)
- Knobs, Handles and Enclosure Hardware (420)
- PCs and Embedded Systems (798)
- Electrical and Electronic Subassemblies (369)
- Electrical and Electronic Components (630)
-
Materials and Processing (2,963)
- Materials and Processing (5)
- Materials and components (2,215)
- Rapid Prototyping (458)
- Materials processing and testing (285)
-
Engineering Industry News, Resources (6,093)
- Engineering Industry News, Resources (4)
- Engineering Business News, Views (388)
- Engineering Exhibitions, Events (562)
- Engineering Conferences (425)
- Engineering Seminars (400)
- Engineering Industry Developments, Awards (633)
- Engineering Guides, Newsletters (349)
- Engineering Recruitment, Employment (219)
- Engineering Training Courses (433)
- Engineering Education, Resources, Standards (838)
- Engineering Industry Reports, Surveys (597)
- Electronic Resources for Engineers (278)
- Health and Safety Legislation (402)
- Health and Safety Strategy, Risk Assessment (113)
- Health and Safety Consultancy, Software (175)
- Health and Safety Events, Training, News (277)
-
Powertrain Design (3,598)
- Powertrain Design (2)
- Bearings (939)
- Chains and belts (326)
- Gears, brakes, couplings and engines (1,441)
- Hydraulic Components (471)
- Lubricants (418)
-
Capital Equipment (3,387)
- Capital Equipment (1)
- Manufacturing Machinery and Plant Equipment (468)
- Production line blowers and fans (62)
- Compressors and Air Treatment (510)
- Electronics Manufacturing, Tools, Instruments (192)
- Electrical hardware (131)
- Machinery and Production Equipment (1,093)
- Robotics, Handling and Storage (930)
-
Sensors (7,080)
- Sensors (8)
- Accelerometers and Vibration Sensors (427)
- Loadcells, Force Sensors, Torque Sensors (699)
- Pressure sensors (621)
- Flowmeters and Flow Sensors (618)
- Level Sensors and Leak Detectors (527)
- Linear Position Sensors (399)
- Rotary Position, Tilt and Angular Sensors (546)
- Proximity Sensors (700)
- Gas, Chemical, Radiation, Magnetic Sensors (284)
- Humidity and Environmental Sensors (152)
- Temperature sensors (612)
- Vision and Colour Sensors (1,384)
- Barcode Sensors (103)
- Valves, Pumps, Process Hardware (3,623)
