Transition sensor promises speedy payback
A
Fullbrook Systems product story
Edited by the Engineeringtalk editorial team
Sep 1, 2004
The Optec M product transition sensor has been specifically designed to measure the transition between water and product in a production line.
Dairy plant production losses can be significant and costly, making continuous quality control difficult and contributing substantially to the level of environmental loading.
Dairy plants used to rely on primarily manual methods to control their process cycles and transition points.
These manual procedures forced plants to use conservative estimates in preventing water from contaminating the milk production.
The Optec M product transition sensor has been specifically designed to measure the transition between water and product in the production line.
The Optec M transition sensor allows the plant operator a closer look at the composition changes within the product stream by instantaneously detecting the transition point from product to water in the washing sequence and during startups and shutdowns.
By using the Optec M sensor the plant can experience multiple benefits.
A major dairy company reduced the annual milk loss from 2Ml to less than 1kl as the plant is able to recover more product.
Additional benefits and cost savings are achieved through reduced environmental loading and reduced BOD (biochemical oxygen demand) charges.
The sensor continuously measures product quality and any upsets in the production are immediately detected.
Wash water product contamination is constantly measured and wash water usage is maximised.
Since 1991 and the first installation of the Optec M sensor in Tampere, Finland, the sensor has been successfully installed in liquid food processing plants all over the world including Canada, USA, UK, Ireland, Australia and Korea.
It has proven to effectively track and reduce product losses.
In addition to being an essential tool for the dairy industry the Optec M sensor works accurately in multiple different applications.
It has proven to be highly successful in monitoring the transitions in pharmaceutical, nutritional and juice plants.
The Optec M is 3A and USDA as well as CE approved.
The Optec M usually has a payback time of less than three months and can be fully integrated with the plant's PLC.
Following are a few comments from satisfied users: "We have reduced the overall losses at our operation by and estimated 78%"; and "Optec M has provided our plant with a one- to two-month return on investment".
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