Steam savings make Sunlight smile
A
GEM product story
Edited by the Engineeringtalk editorial team
Jun 10, 2003
New steam traps are providing significant cost reductions for Sunlight.
Site Engineer John Wright at Sunlight, Wellingborough has tried every make of mechanical steam trap over the last 30 years.
He found they all failed and continually required testing, new parts or total replacement.
In November 2001 Wright fitted a couple of GEMs on an ironer and a drier, replacing mechanical traps.
An immediate improvement on equipment performance was noted with better temperatures than ever before.
Wright continued to replace all Sunlight's failing mechanical traps with GEMs throughout 2002, and each time noted an improvement in performance.
By the end of 2002 branch manager Graham Benwell had noticed an average GBP 200/week reduction in his gas bill through reduced steam trap losses.
The management was so impressed it ordered GEMs for the rest of the laundry.
On fitting out the whole plant Sunlight was even happier to see its gas bills drop by more than expected, exceeding the projected savings of GBP 10,000 per year.
The GEMs will now pay for themselves within 8 months.
Graham Benwell said: "From the beginning it was noticed that with GEM traps installed, supply steam was drier than ever".
The laundry no longer needs to hold expensive spares in stock, nor ever spend time testing and replacing failed traps.
The systems is now much more reliable and productivity markedly improved.
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