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Wire shaping machine extends company capabilities

A William Hughes product story
Edited by the Engineeringtalk editorial team Feb 9, 2001

The powerful WAFIOS BM5 machine recently installed by William Hughes converts a length of up to 10 mm diameter metal into virtually any desired two- or three-dimensional shape

In general parlance it is wire, although the specialist may classify it as rod or bar.

Either way, the powerful WAFIOS BM5 machine recently installed by William Hughes converts a length of up to 10 mm diameter metal into virtually any desired two- or three-dimensional shape.

Laser assisted positioning coupled with computer numeric control ensures high precision bending, maintaining tight tolerances in spite of fluctuating characteristics in the feed stock.

A valuable finishing feature is superbly clean shearing resulting in high quality cut-off.

This £150,000 investment by William Hughes achieves more than simply forcing heavy metal rods into shape.

Advanced control capability enables it to be set up for progressive bending: it can start setting a bend at maximum speed, begin slowing down at any defined stage in the cycle, and merely creep toward the end of the stroke for sublime accuracy.

Such features permit true reflection of the designer's performance objectives in manufacture, for instance, of torsion bars from heavy spring materials.

In slightly more mundane applications, the BM5 machine extends William Hughes' capability to make larger and heavier springs and parts for the automotive industry, components for aerospace use, and even scaffolding clips for construction sites.

William Hughes has specialised in the supply of wire and wire parts as both wire stockist and spring maker for over 200 years.

All business operations conform to ISO 9002 and QS 9000.

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