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Wire bending powerhouse offers new facilities

A William Hughes product story
Edited by the Engineeringtalk editorial team Jul 10, 2001

To extend its capability for precision bending of bars or for making helical springs, William Hughes has invested £180,000 in its largest and most complex machine to date

To extend the Company's capability for precision bending of bars up to 13 mm diameter, or for making helical springs of 7 mm chrome silicon wire, William Hughes has invested £180,000 in its largest and most complex machine to date.

The monster BM6 is also more than just a heavy duty wire bender: it is additionally equipped with a chamfering unit, a hydraulic press attachment, and a robotic positioning device for efficient parts handling.

It is normally extremely difficult to make bends close together in such thick wire, but the problems have been solved in this installation by capitalising on the machine's ability to work, when required, off the wire line to form a second angle tight against an existing bend in the same plane or at a completely fresh orientation.

Every operation is performed with the repeatability of computer numeric control, coupled with the sensitivity to compensate automatically for minor variations in characteristics of the feed stock.

Complementary integrated processes permit an intricate component to be formed complete in a single machine cycle, incorporating crimps, flats, piercing and nibbling as well as the finishing touch of neatly chamfered ends.

Further facilities offered by William Hughes in support of this wire bending powerhouse include conveyor belt furnaces, spot welders, butt welders, a separate hydraulic press, and various collecting and counting units.

William Hughes has specialised in the supply of wire and wire parts as both wire stockist and spring maker for over 200 years.

All business operations conform to ISO 9002 and QS 9000.

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