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Bending wire to order

A William Hughes product story
Edited by the Engineeringtalk editorial team May 19, 2003

Wire bending, forming and assembly is a skill long practised by spring maker William Hughes.

Wire bending, forming and assembly is a skill long practised by spring maker William Hughes.

Using 2D or 3D wire forms and incorporating twists, turns, spirals, protrusions and indentations in wire up to 14mm in thickness, William Hughes combines over 200 years of wire-making experience with state-of-the-art automation techniques including the latest CNC bending and coiling centres.

The finished result is a wire part manufactured to the highest precision and meeting all the criteria of the individual customer's specification.

In addition to bending wire through any plane in any configuration, William Hughes is able to apply further refinements such as cut or rolled threads and plastic or painted coatings.

Spot, projection, butt or MIG welding can be utilised in assemblies as can the clipping together of two or more different wires.

An in-house design team fully equipped with the latest CAD facilities ensures that each wire form or assembly is both practicable and economical to produce, and fully computerised production processes maintain the quality of the prototype over long (or short) production runs.

William Hughes imposes the highest quality standards possible on all procedures, adhering to ISO9002 and QS9000 standards.

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