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Wire frames aid car seat making

A William Hughes product story
Edited by the Engineeringtalk editorial team Dec 2, 2005

William Hughes can supply wire frames used in the manufacture of car seat cushions as a complete pre-assembled unit.

William Hughes can supply the wire frames used in making car seat cushions as a complete pre-assembled unit.

The frames are welded or clipped together and the rigid assembly is supplied ready for use to suit the requirements of the foam moulding process.

By pre-assembling the wire components, the effort required for assembly on the cushion production line can be reduced by up to 75%.

Pre-assembly reduces the manual workload on the operator, reducing the potential for error.

Product quality and consistency is improved and stoppages on the production line for rectification are reduced.

To ensure that it returns to its original shape every time, the wire components are formed from spring steel.

This material is normally very difficult to weld but William Hughes has developed a method that lets spring wire components be joined by spot welding them together.

Clips are available as an alternative; they are fast to apply and may provide a lower cost option depending on the complexity of the frame.

Clips are not a rigid method of fixing and this allows final adjustments to be made to the assembly before the moulding process.

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