Five-axis tools calibrated in 3D
An
IBS Precision Engineering product story
Edited by the Engineeringtalk editorial team
Aug 7, 2008
Test system achieves submicron accuracy without the intricate and painstaking procedures of traditional machine alignment and setup methods.
The innovative R-test system from measurement specialist, IBS Precision Engineering offers a fast and precise method of determining rotary axis location in multiple axis machine tools, with results output as simple x, y and z co-ordinate readouts.
The ability of users to maximise the capabilities of their five-axis machine tool investments - and to meet customers' demands for increasingly tight manufacturing tolerances - hinges on the precise alignment and calibration of their production equipment.
At the heart of this task is the need to determine the true position of rotating axes with respect to linear machine axes.
The new R-test system from IBS Precision Engineering provides data analysis to ISO230 machine tool testing standard and achieves submicron accuracy without the intricate and painstaking procedures of traditional machine alignment and setup methods.
It is suitable for calibrating swivelling head as well as both 360 degree and limited arc rotary table CNC machines, with offset errors for rotating axes computed either independently or in combination.
The portable R-test system consists of an MT-Check probe with interface unit, a stem-mounted precision 22mm-diameter carbide Masterball, tool-holder with alignment unit and all necessary mounting tools.
It is ideal for CNC machine users and builders alike and produces results in minutes without special operator knowledge or experience.
The system's MT-Check probe contains three planar elements, which are brought into contact with the Masterball to take a reading.
The displacements of the contacts are monitored by three independent measuring systems as the Masterball is rotated - enabling its centre point co-ordinates to be determined precisely in the x, y and z machine directions.
The R-test offers both static and dynamic operation, with intuitive Windows-based software outputting readings quickly and conveniently to a laptop PC.
In both cases, the Masterball is mounted arbitrarily on the rotating part of the machine and the high precision probe unit attached to a nonrotating element.
Static calibration accurately measures axis location errors, and use in dynamic mode provides total machine calibration in 3D - reflecting full five-axis operation.
Not what you're looking for? Search the site.
Google Ads
Contact IBS Precision Engineering
Related Stories
- Catalogue features industrial weighing solutions
- Monitoring corrosion with digital radiography
- SGS offers non-destructive testing of tanks
- NI develops controller for wireless testing
- Adept supplies Photonfocus monochrome cameras
Articles by product category
- Consultancy and Services (903)
- Machine Building (4,517)
-
Engineering Design Software (6,179)
- Engineering Design Software (12)
- 2D CAD software (200)
- 3D CAD software (1,157)
- FEA and structural analysis software (369)
- Fluid, thermal, noise, vibration software (334)
- Simulation, modelling, validation software (914)
- Rendering, visualisation, styling software (196)
- Materials design and moulding design software (151)
- Process, instrumentation, automation software (258)
- Electrical design software (164)
- Publishing and documentation software (229)
- Maths, charting, statistics, QA software (317)
- Data, document management software (310)
- CAM, CNC, production management software (568)
- File conversion software, data capture (351)
- PLM and collaboration software (649)
-
Drives, Motors and Controls (3,361)
- Drives, Motors and Controls (1)
- Precision Motors and Gears (411)
- Industrial Drives/Controls (1,276)
- Linear Drives and Motors (114)
- Industrial Motors (497)
- Stepper and Servo Drives, Motors, Controls (1,060)
- Small Mechanical Components, Joining, Tools (1,975)
-
Control and Instrumentation (5,028)
- Plantwide control (1,324)
- Plant- and Machine-Wide Communications (1,174)
- Smaller-Sized PLCs (387)
- CNC and Motion Controllers (184)
- Mid-range and Large PLCs (201)
- Power Supplies, Uninterruptible Power (562)
- HMIs/Operator Interfaces (294)
- Logic Controllers, Timers and Relays (96)
- Cabling, Conduit, Signal Conditioning (806)
-
Monitoring, Measurement and Quality (5,459)
- Monitoring, Measurement and Quality (1)
- Data acquisition Software and Communications (494)
- Data Acquisition Hardware and PC I/O Boards (472)
- Electrical and Electronic Testing, PAT Equipment (630)
- Form/co-ordinate, optical, vision instruments (703)
- Gauges, Indicators and Instruments (440)
- Data loggers (422)
- Materials testing equipment (421)
- Telecomms/network test equipment, software etc (154)
- Testing and Calibration Services and Information (500)
- Testing, analysing and monitoring equipment (1,222)
-
Electrical and Electronic Equipment Design (4,160)
- Batteries, chargers and circuit protection (555)
- Connectors, Terminals, Busbars, Slip Rings (679)
- Enclosures and Equipment Cooling Fans (709)
- Knobs, Handles and Enclosure Hardware (420)
- PCs and Embedded Systems (798)
- Electrical and Electronic Subassemblies (369)
- Electrical and Electronic Components (630)
-
Materials and Processing (2,963)
- Materials and Processing (5)
- Materials and components (2,215)
- Rapid Prototyping (458)
- Materials processing and testing (285)
-
Engineering Industry News, Resources (6,093)
- Engineering Industry News, Resources (4)
- Engineering Business News, Views (388)
- Engineering Exhibitions, Events (562)
- Engineering Conferences (425)
- Engineering Seminars (400)
- Engineering Industry Developments, Awards (633)
- Engineering Guides, Newsletters (349)
- Engineering Recruitment, Employment (219)
- Engineering Training Courses (433)
- Engineering Education, Resources, Standards (838)
- Engineering Industry Reports, Surveys (597)
- Electronic Resources for Engineers (278)
- Health and Safety Legislation (402)
- Health and Safety Strategy, Risk Assessment (113)
- Health and Safety Consultancy, Software (175)
- Health and Safety Events, Training, News (277)
-
Powertrain Design (3,598)
- Powertrain Design (2)
- Bearings (939)
- Chains and belts (326)
- Gears, brakes, couplings and engines (1,441)
- Hydraulic Components (471)
- Lubricants (418)
-
Capital Equipment (3,387)
- Capital Equipment (1)
- Manufacturing Machinery and Plant Equipment (468)
- Production line blowers and fans (62)
- Compressors and Air Treatment (510)
- Electronics Manufacturing, Tools, Instruments (192)
- Electrical hardware (131)
- Machinery and Production Equipment (1,093)
- Robotics, Handling and Storage (930)
-
Sensors (7,080)
- Sensors (8)
- Accelerometers and Vibration Sensors (427)
- Loadcells, Force Sensors, Torque Sensors (699)
- Pressure sensors (621)
- Flowmeters and Flow Sensors (618)
- Level Sensors and Leak Detectors (527)
- Linear Position Sensors (399)
- Rotary Position, Tilt and Angular Sensors (546)
- Proximity Sensors (700)
- Gas, Chemical, Radiation, Magnetic Sensors (284)
- Humidity and Environmental Sensors (152)
- Temperature sensors (612)
- Vision and Colour Sensors (1,384)
- Barcode Sensors (103)
- Valves, Pumps, Process Hardware (3,623)
