Mill setup system wins Australian award
An
Industrial Automation Services product story
Edited by the Engineeringtalk editorial team
Jul 5, 2005
IAS has won the "2004 National Project Excellence Award in Automation, Control and Instrumentation" from the Institute of Engineers Australia.
IAS has won the "2004 National Project Excellence Award in Automation, Control and Instrumentation" from the Institute of Engineers Australia.
The award was conferred for the Advanced Hot Finishing Mill Achieva Setup System Project at BlueScope Steel's Westernport Works.
The award is presented biennially to Australian companies that promote better engineering and achieve cost effective, commercially viable projects which benefit the economy.
In October 2004, IAS achieved final acceptance for the mill setup technology upgrade for the 2050mm five stand hot strip finishing mill at BlueScope Steel Western Port, Victoria, Australia.
The Advanced Hot Finishing Mill Achieva Setup System provides significantly improved mill performance capability via the application of a robust setup strategy for calculating processing speeds, interstand tensions and stand thickness reductions and sophisticated physical based adaptive models for all major process parameters.
The online mathematical models needed to perform this function involves the solution of hundreds of nonlinear algebraic and differential equations and are among the most demanding automation tasks in a steel plant.
The setup models were developed as a joint effort between IAS and BlueScope Steel staff with the latter providing the yield stress, temperature and friction models.
The system also includes an adaptive threading function which modifies downstream stand references on threading as material hardness and thickness disturbances are detected in the earlier stands, to provide improved thickness performance.
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