Split spherical roller bearings reduce costs
A
Schaeffler (UK) product story
Edited by the Engineeringtalk editorial team
Jul 26, 2007
The FAG range of split bearings includes both glass fibre re-inforced polyamide or brass cages, and for special applications, split bearings with separate clamping rings can be supplied.
Replacing or removing damaged or worn parts on heavy machinery and equipment that requires regular servicing or maintenance, can be a real headache for manufacturing companies, particularly those in the mining, quarrying and mineral processing sector, where the value of capital equipment and production machinery is normally high.
Repair and overhaul of components soaks up valuable time and resources, often resulting in costly production downtime, while the equipment or machinery is offline being repaired.
The harsh operating environment may also result in more regular maintenance and overhaul being required on machinery.
Dismantling and assembly procedures can be complicated and often involve drives being disconnected, belts, pulleys, gears, bearings, couplings and shafts being disassembled or removed.
Equipment such as bucket wheel excavators, winch drums, screw conveyors, mixers and stirrers, mills, crushers, rotary kilns, fans and blowers, drive and line shafts - all require regular maintenance, repair and overhaul.
Companies should choose to fit the split spherical roller bearings instead of solid versions.
Mounting of split bearings normally leads to a reduction of machinery downtime and maintenance costs.
In many cases, split bearings can also reduce the cost of new designs, because the bearings simplify the assembly process and mounting procedure.
Split spherical roller bearings are particularly useful when several solid spherical roller bearings are being used to support a complex drive shaft, or where the bearing needs replacing but is located in a tight space on a machine, so access is restricted.
With split spherical roller bearings, the inner ring, outer ring and cage assembly are split.
A cylindrical bore provides direct mounting onto the shaft.
These bearings typically offer high thrust load capability and dynamically compensate for any misalignment.
With the FAG range of split spherical roller bearings from Schaeffler UK, the outside diameter, outer ring width and shaft seat diameter are identical to the dimensions of the standard spherical roller bearings range.
This means customers can easily replace solid bearings with split versions with an adapter sleeve.
The FAG range includes both glass fibre re-inforced polyamide or brass cages, and for special applications, split bearings with separate clamping rings can be supplied.
Not what you're looking for? Search the site.
Contact Schaeffler (UK)
Tel +44 121 351 3833
Other Schaeffler (UK) stories
-
FAG Dtect prevents power-turbine failure at Corus
An FAG Dtect X1 online vibration-monitoring system has prevented the failure of a steam turbine at a Scunthorpe Corus plant, and in doing so has saved thousands of pounds in lost power generation. -
Schaeffler offers compact FAG wheel bearings
The Schaeffler Group's range of FAG wheel bearings is more compact, lighter and offers simplified mounting via a self-centring, axial spur-gear teeth design. -
Guide advises on mounting and dismounting bearings
Schaeffler UK has published a technical guide entitled 'Mounting and Dismounting of Rolling Bearings'. -
Gearbox monitoring system reduces downtime
The Praxis condition monitoring partnership between CNES and Schaeffler UK has enabled Corus engineers at a beam mill in Teesside to oversee an internal redesign to the hot saws gearbox. -
Split bearings provide reduced maintenance costs
Pilbara Iron has achieved significant cost savings by replacing a standard spherical roller bearing on the drive shaft of a bucket wheel excavator with a split roller bearing from Schaeffler.
Browse by category
-
Capital Equipment (3,532)
- Capital Equipment (1)
- Compressors and Air Treatment (545)
- Electrical hardware (131)
- Electronics Manufacturing, Tools, Instruments (192)
- Machinery and Production Equipment (1,133)
- Manufacturing Machinery and Plant Equipment (478)
- Production line blowers and fans (74)
- Robotics, Handling and Storage (978)
- Consultancy and Services (927)
-
Control and Instrumentation (5,141)
- Cabling, Conduit, Signal Conditioning (818)
- CNC and Motion Controllers (190)
- Control and Instrumentation (3)
- HMIs/Operator Interfaces (297)
- Logic Controllers, Timers and Relays (96)
- Mid-range and Large PLCs (204)
- Plant- and Machine-Wide Communications (1,209)
- Plantwide control (1,354)
- Power Supplies, Uninterruptible Power (577)
- Smaller-Sized PLCs (393)
-
Drives, Motors and Controls (3,449)
- Drives, Motors and Controls (2)
- Industrial Drives/Controls (1,292)
- Industrial Motors (502)
- Linear Drives and Motors (121)
- Precision Motors and Gears (434)
- Stepper and Servo Drives, Motors, Controls (1,096)
-
Electrical and Electronic Equipment Design (4,324)
- Batteries, chargers and circuit protection (587)
- Connectors, Terminals, Busbars, Slip Rings (723)
- Electrical and Electronic Components (652)
- Electrical and Electronic Equipment Design (4)
- Electrical and Electronic Subassemblies (377)
- Enclosures and Equipment Cooling Fans (722)
- Knobs, Handles and Enclosure Hardware (430)
- PCs and Embedded Systems (829)
-
Engineering Design Software (6,385)
- 2D CAD software (203)
- 3D CAD software (1,199)
- CAM, CNC, production management software (583)
- Data, document management software (324)
- Electrical design software (167)
- Engineering Design Software (17)
- FEA and structural analysis software (377)
- File conversion software, data capture (358)
- Fluid, thermal, noise, vibration software (339)
- Materials design and moulding design software (153)
- Maths, charting, statistics, QA software (325)
- PLM and collaboration software (665)
- Process, instrumentation, automation software (269)
- Publishing and documentation software (234)
- Rendering, visualisation, styling software (208)
- Simulation, modelling, validation software (964)
-
Engineering Industry News, Resources (6,199)
- Electronic Resources for Engineers (273)
- Engineering Business News, Views (388)
- Engineering Conferences (438)
- Engineering Education, Resources, Standards (851)
- Engineering Exhibitions, Events (578)
- Engineering Guides, Newsletters (354)
- Engineering Industry Developments, Awards (635)
- Engineering Industry News, Resources (4)
- Engineering Industry Reports, Surveys (597)
- Engineering Recruitment, Employment (219)
- Engineering Seminars (421)
- Engineering Training Courses (458)
- Health and Safety Consultancy, Software (180)
- Health and Safety Events, Training, News (285)
- Health and Safety Legislation (403)
- Health and Safety Strategy, Risk Assessment (115)
- Machine Building (4,630)
-
Materials and Processing (3,040)
- Materials and components (2,271)
- Materials and Processing (5)
- Materials processing and testing (292)
- Rapid Prototyping (472)
-
Monitoring, Measurement and Quality (5,680)
- Data Acquisition Hardware and PC I/O Boards (491)
- Data acquisition Software and Communications (505)
- Data loggers (428)
- Electrical and Electronic Testing, PAT Equipment (645)
- Form/co-ordinate, optical, vision instruments (765)
- Gauges, Indicators and Instruments (449)
- Materials testing equipment (439)
- Monitoring, Measurement and Quality (1)
- Telecomms/network test equipment, software etc (159)
- Testing and Calibration Services and Information (522)
- Testing, analysing and monitoring equipment (1,276)
-
Powertrain Design (3,723)
- Bearings (986)
- Chains and belts (334)
- Gears, brakes, couplings and engines (1,482)
- Hydraulic Components (475)
- Lubricants (441)
- Powertrain Design (4)
-
Sensors (7,313)
- Accelerometers and Vibration Sensors (450)
- Barcode Sensors (103)
- Flowmeters and Flow Sensors (649)
- Gas, Chemical, Radiation, Magnetic Sensors (293)
- Humidity and Environmental Sensors (158)
- Level Sensors and Leak Detectors (539)
- Linear Position Sensors (417)
- Loadcells, Force Sensors, Torque Sensors (732)
- Pressure sensors (642)
- Proximity Sensors (715)
- Rotary Position, Tilt and Angular Sensors (564)
- Sensors (12)
- Temperature sensors (623)
- Vision and Colour Sensors (1,416)
- Small Mechanical Components, Joining, Tools (2,057)
- Valves, Pumps, Process Hardware (3,730)
