Vibration sensor spots bearing damage early
A
Schaeffler (UK) product story
Edited by the Engineeringtalk editorial team
Jul 23, 2008
FAG Detector III is used for the early detection of damage in rotating machine elements such as rolling bearings.
Schaeffler UK has released a new version of its FAG Detector III handheld vibration monitoring and balancing system.
FAG Detector III Version 3.4 has improved software functions that mean more engineers, regardless of their skill level, will feel comfortable using the device and interpreting results.
FAG Detector III is used for the early detection of damage in rotating machine elements such as rolling bearings.
The device is available with an optional, extended operational balancing function.
The customer can activate this function at a later stage after purchasing the basic unit.
The device can be used to balance rotors and shafts in both static and dynamic balancing applications, on a range of rotating equipment, including machine tools, pumps, electric motors, fans, compressors, ventilators, gearboxes and spindles.
Trendline software includes a database of more than 20,000 different bearing products from different suppliers, enabling the user to analyse measurement data recorded using the device.
When identifying damage to machine components such as bearings and misaligned shafts, engineers are now provided with a 3D view of measurement data.
Diagrams can be rotated in all directions and analysis is made easier by 'zoom' and 'cursor' functions.
In addition, the new software incorporates waterfall diagrams, enabling comprehensive display of results via 3D illustrations in the viewer.
This means even slight changes in the frequency spectrum can be detected very easily.
The balancing of machines is also easier, as more support tools have been added.
Intelligent user guidance notes and prompts are now included and sensor positions can be displayed graphically.
The number of planes can be changed during the balancing process.
Test weight calculations have been improved, with warnings given if test weights are too small, eliminating any trial and error from the process.
Interpretation of measurement results has also been simplified.
By adding "smiley faces" and green (value OK), yellow (pre-alarm) and red (main alarm) borders around measurement values on the display, the user can quickly interpret the results.
The keypad now functions in a similar way to a mobile phone, with alphanumeric keypad typing options.
ISO 10816 is already configured on the device, which means that standard measurement tasks can be carried out directly, without PC preparation.
Not what you're looking for? Search the site.
Contact Schaeffler (UK)
Tel +44 121 351 3833
Other Schaeffler (UK) stories
-
FAG Dtect prevents power-turbine failure at Corus
An FAG Dtect X1 online vibration-monitoring system has prevented the failure of a steam turbine at a Scunthorpe Corus plant, and in doing so has saved thousands of pounds in lost power generation. -
Schaeffler offers compact FAG wheel bearings
The Schaeffler Group's range of FAG wheel bearings is more compact, lighter and offers simplified mounting via a self-centring, axial spur-gear teeth design. -
Guide advises on mounting and dismounting bearings
Schaeffler UK has published a technical guide entitled 'Mounting and Dismounting of Rolling Bearings'. -
Gearbox monitoring system reduces downtime
The Praxis condition monitoring partnership between CNES and Schaeffler UK has enabled Corus engineers at a beam mill in Teesside to oversee an internal redesign to the hot saws gearbox. -
Split bearings provide reduced maintenance costs
Pilbara Iron has achieved significant cost savings by replacing a standard spherical roller bearing on the drive shaft of a bucket wheel excavator with a split roller bearing from Schaeffler.
Browse by category
-
Capital Equipment (3,532)
- Capital Equipment (1)
- Compressors and Air Treatment (545)
- Electrical hardware (131)
- Electronics Manufacturing, Tools, Instruments (192)
- Machinery and Production Equipment (1,133)
- Manufacturing Machinery and Plant Equipment (478)
- Production line blowers and fans (74)
- Robotics, Handling and Storage (978)
- Consultancy and Services (927)
-
Control and Instrumentation (5,141)
- Cabling, Conduit, Signal Conditioning (818)
- CNC and Motion Controllers (190)
- Control and Instrumentation (3)
- HMIs/Operator Interfaces (297)
- Logic Controllers, Timers and Relays (96)
- Mid-range and Large PLCs (204)
- Plant- and Machine-Wide Communications (1,209)
- Plantwide control (1,354)
- Power Supplies, Uninterruptible Power (577)
- Smaller-Sized PLCs (393)
-
Drives, Motors and Controls (3,449)
- Drives, Motors and Controls (2)
- Industrial Drives/Controls (1,292)
- Industrial Motors (502)
- Linear Drives and Motors (121)
- Precision Motors and Gears (434)
- Stepper and Servo Drives, Motors, Controls (1,096)
-
Electrical and Electronic Equipment Design (4,324)
- Batteries, chargers and circuit protection (587)
- Connectors, Terminals, Busbars, Slip Rings (723)
- Electrical and Electronic Components (652)
- Electrical and Electronic Equipment Design (4)
- Electrical and Electronic Subassemblies (377)
- Enclosures and Equipment Cooling Fans (722)
- Knobs, Handles and Enclosure Hardware (430)
- PCs and Embedded Systems (829)
-
Engineering Design Software (6,385)
- 2D CAD software (203)
- 3D CAD software (1,199)
- CAM, CNC, production management software (583)
- Data, document management software (324)
- Electrical design software (167)
- Engineering Design Software (17)
- FEA and structural analysis software (377)
- File conversion software, data capture (358)
- Fluid, thermal, noise, vibration software (339)
- Materials design and moulding design software (153)
- Maths, charting, statistics, QA software (325)
- PLM and collaboration software (665)
- Process, instrumentation, automation software (269)
- Publishing and documentation software (234)
- Rendering, visualisation, styling software (208)
- Simulation, modelling, validation software (964)
-
Engineering Industry News, Resources (6,199)
- Electronic Resources for Engineers (273)
- Engineering Business News, Views (388)
- Engineering Conferences (438)
- Engineering Education, Resources, Standards (851)
- Engineering Exhibitions, Events (578)
- Engineering Guides, Newsletters (354)
- Engineering Industry Developments, Awards (635)
- Engineering Industry News, Resources (4)
- Engineering Industry Reports, Surveys (597)
- Engineering Recruitment, Employment (219)
- Engineering Seminars (421)
- Engineering Training Courses (458)
- Health and Safety Consultancy, Software (180)
- Health and Safety Events, Training, News (285)
- Health and Safety Legislation (403)
- Health and Safety Strategy, Risk Assessment (115)
- Machine Building (4,630)
-
Materials and Processing (3,040)
- Materials and components (2,271)
- Materials and Processing (5)
- Materials processing and testing (292)
- Rapid Prototyping (472)
-
Monitoring, Measurement and Quality (5,680)
- Data Acquisition Hardware and PC I/O Boards (491)
- Data acquisition Software and Communications (505)
- Data loggers (428)
- Electrical and Electronic Testing, PAT Equipment (645)
- Form/co-ordinate, optical, vision instruments (765)
- Gauges, Indicators and Instruments (449)
- Materials testing equipment (439)
- Monitoring, Measurement and Quality (1)
- Telecomms/network test equipment, software etc (159)
- Testing and Calibration Services and Information (522)
- Testing, analysing and monitoring equipment (1,276)
-
Powertrain Design (3,723)
- Bearings (986)
- Chains and belts (334)
- Gears, brakes, couplings and engines (1,482)
- Hydraulic Components (475)
- Lubricants (441)
- Powertrain Design (4)
-
Sensors (7,313)
- Accelerometers and Vibration Sensors (450)
- Barcode Sensors (103)
- Flowmeters and Flow Sensors (649)
- Gas, Chemical, Radiation, Magnetic Sensors (293)
- Humidity and Environmental Sensors (158)
- Level Sensors and Leak Detectors (539)
- Linear Position Sensors (417)
- Loadcells, Force Sensors, Torque Sensors (732)
- Pressure sensors (642)
- Proximity Sensors (715)
- Rotary Position, Tilt and Angular Sensors (564)
- Sensors (12)
- Temperature sensors (623)
- Vision and Colour Sensors (1,416)
- Small Mechanical Components, Joining, Tools (2,057)
- Valves, Pumps, Process Hardware (3,730)
