Mirrors reflect precision engineering
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Kaleido Technology product story
Edited by the Engineeringtalk editorial team
Nov 17, 2005
Using ultraprecision machining technology Kaleido Technology is able to produce free-form mirrors for demanding applications in the automotive, aerospace, space and defence industries.
Using ultraprecision machining technology Kaleido Technology is able to produce free-form mirrors for demanding applications in the automotive, aerospace, space and defence industries.
Working with glass, plastics and metals the company is able to produce free-form mirrors (up to 600mm diameter) with a surface roughness of less than 10nm RMS and a slope accuracy of better than 70urad.
These capabilities have come about through the customisation of an ultraprecision machining centre with sensors to track its long-term temperature stability.
With this information, and with in-house developed machine control software to directly control hardware features, the enhanced system can generate extremely smooth surfaces and complex geometries.
Using their ultra-precision machining centre, Kaleido Technology is able to take a CAD file directly from a customer to produce prototype and production quantity free-form mirrors to the high degree of accuracy and surface finish.
A customer involved with the automotive industry sought a novel aspheric mirror to create a high-performance head-up display module that is significantly more compact than other products currently on the market.
Kaleido was selected over other suppliers because it was able to meet the capabilities, cost and schedule constraints of the program.
Ultraprecise surfaces that are not only incredibly smooth but also have the correct shape desired at levels approaching atomic magnitude are also increasingly in demand for a new generation of ground and space based defence systems.
A European defence contractor has turned to Kaleido for the manufacture of a very optically challenging free-form mirror for an imaging application.
The ability to manufacture complex aspheric geometries in the material of their choice with leading edge accuracy and smoothness have been key selection criteria for this customer.
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