Expensive lubricant cuts maintenance costs
A
Kluber Lubrication GB product story
Edited by the Engineeringtalk editorial team
Jan 10, 2007
Blue chip food processing company makes substantial maintenance savings from correct lubrication using what has always been perceived in industry to be an expensive lubricant.
12 months ago a Kluber received a call for help from a blue chip food processing company with what was thought to be the impossible task of reducing costs throughout the group without compromising efficiencies.
The agenda combined the need to reduce costs from a purchase view point and apply economies of volume across all group locations with the requirement for a partner with technical expertise to bring cost and application reductions to the group.
The rotary cooker oil was identified as a key initial item to review, and at GBP 96,00 per annum the cost of the current rotary cooker lubricant was considered too high.
The company also wanted to address its high spare parts costs - in particular the brass wear strips at GBP 100.00 each accounted for an annual cost of GBP 25,700.00.
With 12 cookers operating at an average of 75% duty this equated to a total spares spend on strips of GBP 230,000k and GBP 96,000 per annum on lubricants.
Kluber engineers identified key performance indicators for plan and evaluation.
The rotary cooker OEM recommended product - Kluberoil 4 UH1 460N - was put forward as the alternative to that in current use.
This allowed the discharge valves to be reset to allow a lower lubricant consumption without compromising the wear surfaces.
It was agreed that Kluber would monitor the effect of the oil film on wear strips over a 12 month period and report the results to Engineering teams and purchase departments.
After running for 12 months oil consumption was reduced to GBP 55,000; and only 57 wear strips needed replacement.
If the duty cycle is factored in the saving will be in the region of GBP 162,000 for all 12 cookers, resulting in direct savings of GBP 203,000 on the 2006 maintenance budget.
And all this was achieved by nothing more than correct lubrication using what has always been perceived in industry to be an expensive lubricant.
Not what you're looking for? Search the site.
Contact Kluber Lubrication GB
Tel +44 1422 319146
Other Kluber Lubrication GB stories
-
Custom lubricating oils for Siempelkamp lines
Kluber Lubrication and Siempelkamp are strengthening their collaboration to develop lubrication solutions for Siempelkamp's high-speed Contiroll and the Kusters and Metso Contipress presses. -
Kluber releases high-speed bearing greases
Kluber Lubrication has introduced the Kluberspeed range of high-speed bearing greases. -
Companies urged to evaluate lubrication programme
Kluber Lubrication has explained the importance of using the right lubricant to a company's bottom line. -
Synthetic oil improves compressor efficiency
A brick manufacturing company is using Kluber Summit SH46 synthetic compressor oil to improve the efficiency of its air compressors. -
Kluber assists with friction reduction project
A Midlands-based racing team recently instigated a friction reduction project to assess how they could reduce friction and drag to increase performance on the track.
Browse by category
-
Capital Equipment (3,435)
- Capital Equipment (1)
- Compressors and Air Treatment (524)
- Electrical hardware (131)
- Electronics Manufacturing, Tools, Instruments (192)
- Machinery and Production Equipment (1,109)
- Manufacturing Machinery and Plant Equipment (468)
- Production line blowers and fans (65)
- Robotics, Handling and Storage (945)
- Consultancy and Services (910)
-
Control and Instrumentation (5,076)
- Cabling, Conduit, Signal Conditioning (808)
- CNC and Motion Controllers (187)
- Control and Instrumentation (2)
- HMIs/Operator Interfaces (295)
- Logic Controllers, Timers and Relays (96)
- Mid-range and Large PLCs (202)
- Plant- and Machine-Wide Communications (1,188)
- Plantwide control (1,339)
- Power Supplies, Uninterruptible Power (571)
- Smaller-Sized PLCs (388)
-
Drives, Motors and Controls (3,407)
- Drives, Motors and Controls (1)
- Industrial Drives/Controls (1,286)
- Industrial Motors (500)
- Linear Drives and Motors (117)
- Precision Motors and Gears (424)
- Stepper and Servo Drives, Motors, Controls (1,077)
-
Electrical and Electronic Equipment Design (4,218)
- Batteries, chargers and circuit protection (560)
- Connectors, Terminals, Busbars, Slip Rings (695)
- Electrical and Electronic Components (638)
- Electrical and Electronic Equipment Design (1)
- Electrical and Electronic Subassemblies (371)
- Enclosures and Equipment Cooling Fans (713)
- Knobs, Handles and Enclosure Hardware (426)
- PCs and Embedded Systems (814)
-
Engineering Design Software (6,253)
- 2D CAD software (201)
- 3D CAD software (1,164)
- CAM, CNC, production management software (573)
- Data, document management software (315)
- Electrical design software (165)
- Engineering Design Software (15)
- FEA and structural analysis software (374)
- File conversion software, data capture (355)
- Fluid, thermal, noise, vibration software (335)
- Materials design and moulding design software (152)
- Maths, charting, statistics, QA software (320)
- PLM and collaboration software (653)
- Process, instrumentation, automation software (264)
- Publishing and documentation software (233)
- Rendering, visualisation, styling software (202)
- Simulation, modelling, validation software (932)
-
Engineering Industry News, Resources (6,155)
- Electronic Resources for Engineers (278)
- Engineering Business News, Views (388)
- Engineering Conferences (433)
- Engineering Education, Resources, Standards (848)
- Engineering Exhibitions, Events (568)
- Engineering Guides, Newsletters (359)
- Engineering Industry Developments, Awards (636)
- Engineering Industry News, Resources (4)
- Engineering Industry Reports, Surveys (597)
- Engineering Recruitment, Employment (219)
- Engineering Seminars (406)
- Engineering Training Courses (445)
- Health and Safety Consultancy, Software (176)
- Health and Safety Events, Training, News (281)
- Health and Safety Legislation (402)
- Health and Safety Strategy, Risk Assessment (115)
- Machine Building (4,576)
-
Materials and Processing (3,002)
- Materials and components (2,243)
- Materials and Processing (5)
- Materials processing and testing (289)
- Rapid Prototyping (465)
-
Monitoring, Measurement and Quality (5,552)
- Data Acquisition Hardware and PC I/O Boards (479)
- Data acquisition Software and Communications (498)
- Data loggers (423)
- Electrical and Electronic Testing, PAT Equipment (636)
- Form/co-ordinate, optical, vision instruments (739)
- Gauges, Indicators and Instruments (447)
- Materials testing equipment (420)
- Monitoring, Measurement and Quality (1)
- Telecomms/network test equipment, software etc (156)
- Testing and Calibration Services and Information (511)
- Testing, analysing and monitoring equipment (1,242)
-
Powertrain Design (3,655)
- Bearings (960)
- Chains and belts (330)
- Gears, brakes, couplings and engines (1,457)
- Hydraulic Components (473)
- Lubricants (431)
- Powertrain Design (3)
-
Sensors (7,163)
- Accelerometers and Vibration Sensors (437)
- Barcode Sensors (103)
- Flowmeters and Flow Sensors (624)
- Gas, Chemical, Radiation, Magnetic Sensors (287)
- Humidity and Environmental Sensors (155)
- Level Sensors and Leak Detectors (529)
- Linear Position Sensors (408)
- Loadcells, Force Sensors, Torque Sensors (713)
- Pressure sensors (627)
- Proximity Sensors (708)
- Rotary Position, Tilt and Angular Sensors (553)
- Sensors (8)
- Temperature sensors (615)
- Vision and Colour Sensors (1,396)
- Small Mechanical Components, Joining, Tools (1,991)
- Valves, Pumps, Process Hardware (3,665)
