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Product category: Form/co-ordinate, optical and vision instrumentation
News Release from: Metris | Subject: Cross Scanner
Edited by the Engineeringtalk Editorial Team on 06 June 2003

Noncontact scanner aids reverse
engineering

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The Cross Scanner is a patented high-speed, multistripe laser sensor that enables more efficient scanning of features such as holes, slots, gaps and steps inspected in automotive applications.

The Cross Scanner is a patented high-speed, multistripe laser sensor that enables more efficient scanning of features such as holes, slots, gaps and steps inspected in automotive applications Traditionally such features are inspected using tactile probes mounted on co-ordinate measuring machines

The Cross Scanner complements the tactile probing methodology with a high-speed noncontact approach for feature measurement.

Metris already offers a single-stripe solution oriented towards digitising and full part inspection.

As such the multistripe laser sensor completes Metris' unrivalled range of integrated solutions for all aspects of laser scanning.

Laser scanners have already proven their uses and benefits in areas of quality control such as first article inspection, offline inspection and troubleshooting.

Compared with traditional touch probe testing, laser scanning enables fast acquisition of accurate 3D pointcloud models that can be subsequently used for full part inspection or reverse-engineering applications.

However fast and accurate inspection of features such as holes, slots, gaps and steps remains to be an inspection challenge.

The Cross Scanner introduces a patented technical paradigm that measures holes and features in one fast single scan by combining three laser stripe scanners whose planes are rotated by 120 degrees and slightly tilted.

The single laser stripe scanning method measures the intersection of a laser plane with an object from a single view direction.

This approach cannot capture information outside areas that are not viewable by both the laser plane and the viewing direction.

This characteristic of single laser stripe scanners requires that multiple scans are taken from different directions.

Objects having several features require at least three scans to obtain a sufficiently detailed digitised surface.

The patented XC cross sensor introduces a number of advantages that represent a breakthrough for laser digitising.

A higher speed and increased flexibility is obtained for real 3D measurement by avoiding the use of a motorised sixth axis (C axis).

Compared with a traditional laser scanner mounted on a Renishaw PH10, the cross sensor has an even higher speed and flexibility, avoiding the discrete repositioning of the sensor head.

Another important advantage is the better resolution of the XC scanner as the object is digitised with an optimal density in all directions.

The most important benefit is achieved by having a real 3D measurement resulting in an accurate representation of the measured feature.

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