Big Bertha moves in to repair in situ
A
Metalock Engineering product story
Edited by the Engineeringtalk editorial team
Feb 18, 2002
Metalock has designed and built an extensive array of specialist machines for on-site working, latest of which is a 12m-long boring bar for in-situ turbine machining applications, dubbed Big Bertha.
As industrial plant and equipment becomes more sophisticated to cope with modern technology so managements' determination to minimise operational downtime increases, as it is becoming a very expensive commodity.
Metalock understands the importance of getting the job done within the constraints of time and budget and its expertise is generating significant savings in both time and cost over a broad spectrum of industries including power generation, steel and aluminium, marine, pulp and paper, petrochemical and offshore.
Metalock Engineering has been serving industry with mechanical equipment repairs for nearly 60 years and during that time has accumulated a wealth of experience in the art of in-situ machining.
The technology saves money in that no longer is it necessary to dismantle and uproot machinery for transportation to a workshop for repair.
Instead, Metalock moves in and effect the repairs on site.
The range of services offered by Metalock extends from milling, boring, drilling and tapping to orbital turning and facing.
It also carries out Metalock repairs - metal stitching - to a whole gamut of cracked and broken components and housings, and restores them to as good as new condition.
The company operates in a broad range of industries worldwide and over the years has designed and built an extensive array of specialist machines for on-site working, latest of which is a 12m-long boring bar for in-situ turbine machining applications, dubbed Big Bertha.
The unit has been developed to fulfil a demand for precision machining on large cylinders, turbine and compressor casings and is capable of performing a comprehensive range of in-situ machining operations on units up to 500MW.
The boring bar has been designed complete with an integral gearbox and a universal plate to facilitate alignment.
Being modular, the bar can be extended from 2 to 12m long and has a machining capacity up to 5m diameter.
These parameters make it eminently suitable for the larger applications found in the power generation industries around the world.
Not what you're looking for? Search the site.
Google Ads
Contact Metalock Engineering
Related Stories
- Warley offers 'concept demonstrator' service
- Omron offers Asset Relocation Services
- Thales wins naval modernisation contract
- Beakbane offers subcontract sheet-metal service
- Speed Engineering optimises product design
Articles by product category
- Consultancy and Services (903)
- Machine Building (4,517)
-
Engineering Design Software (6,179)
- Engineering Design Software (12)
- 2D CAD software (200)
- 3D CAD software (1,157)
- FEA and structural analysis software (369)
- Fluid, thermal, noise, vibration software (334)
- Simulation, modelling, validation software (914)
- Rendering, visualisation, styling software (196)
- Materials design and moulding design software (151)
- Process, instrumentation, automation software (258)
- Electrical design software (164)
- Publishing and documentation software (229)
- Maths, charting, statistics, QA software (317)
- Data, document management software (310)
- CAM, CNC, production management software (568)
- File conversion software, data capture (351)
- PLM and collaboration software (649)
-
Drives, Motors and Controls (3,361)
- Drives, Motors and Controls (1)
- Precision Motors and Gears (411)
- Industrial Drives/Controls (1,276)
- Linear Drives and Motors (114)
- Industrial Motors (497)
- Stepper and Servo Drives, Motors, Controls (1,060)
- Small Mechanical Components, Joining, Tools (1,975)
-
Control and Instrumentation (5,028)
- Plantwide control (1,324)
- Plant- and Machine-Wide Communications (1,174)
- Smaller-Sized PLCs (387)
- CNC and Motion Controllers (184)
- Mid-range and Large PLCs (201)
- Power Supplies, Uninterruptible Power (562)
- HMIs/Operator Interfaces (294)
- Logic Controllers, Timers and Relays (96)
- Cabling, Conduit, Signal Conditioning (806)
-
Monitoring, Measurement and Quality (5,459)
- Monitoring, Measurement and Quality (1)
- Data acquisition Software and Communications (494)
- Data Acquisition Hardware and PC I/O Boards (472)
- Electrical and Electronic Testing, PAT Equipment (630)
- Form/co-ordinate, optical, vision instruments (703)
- Gauges, Indicators and Instruments (440)
- Data loggers (422)
- Materials testing equipment (421)
- Telecomms/network test equipment, software etc (154)
- Testing and Calibration Services and Information (500)
- Testing, analysing and monitoring equipment (1,222)
-
Electrical and Electronic Equipment Design (4,160)
- Batteries, chargers and circuit protection (555)
- Connectors, Terminals, Busbars, Slip Rings (679)
- Enclosures and Equipment Cooling Fans (709)
- Knobs, Handles and Enclosure Hardware (420)
- PCs and Embedded Systems (798)
- Electrical and Electronic Subassemblies (369)
- Electrical and Electronic Components (630)
-
Materials and Processing (2,963)
- Materials and Processing (5)
- Materials and components (2,215)
- Rapid Prototyping (458)
- Materials processing and testing (285)
-
Engineering Industry News, Resources (6,093)
- Engineering Industry News, Resources (4)
- Engineering Business News, Views (388)
- Engineering Exhibitions, Events (562)
- Engineering Conferences (425)
- Engineering Seminars (400)
- Engineering Industry Developments, Awards (633)
- Engineering Guides, Newsletters (349)
- Engineering Recruitment, Employment (219)
- Engineering Training Courses (433)
- Engineering Education, Resources, Standards (838)
- Engineering Industry Reports, Surveys (597)
- Electronic Resources for Engineers (278)
- Health and Safety Legislation (402)
- Health and Safety Strategy, Risk Assessment (113)
- Health and Safety Consultancy, Software (175)
- Health and Safety Events, Training, News (277)
-
Powertrain Design (3,598)
- Powertrain Design (2)
- Bearings (939)
- Chains and belts (326)
- Gears, brakes, couplings and engines (1,441)
- Hydraulic Components (471)
- Lubricants (418)
-
Capital Equipment (3,387)
- Capital Equipment (1)
- Manufacturing Machinery and Plant Equipment (468)
- Production line blowers and fans (62)
- Compressors and Air Treatment (510)
- Electronics Manufacturing, Tools, Instruments (192)
- Electrical hardware (131)
- Machinery and Production Equipment (1,093)
- Robotics, Handling and Storage (930)
-
Sensors (7,080)
- Sensors (8)
- Accelerometers and Vibration Sensors (427)
- Loadcells, Force Sensors, Torque Sensors (699)
- Pressure sensors (621)
- Flowmeters and Flow Sensors (618)
- Level Sensors and Leak Detectors (527)
- Linear Position Sensors (399)
- Rotary Position, Tilt and Angular Sensors (546)
- Proximity Sensors (700)
- Gas, Chemical, Radiation, Magnetic Sensors (284)
- Humidity and Environmental Sensors (152)
- Temperature sensors (612)
- Vision and Colour Sensors (1,384)
- Barcode Sensors (103)
- Valves, Pumps, Process Hardware (3,623)
