Melt-spun foils braze large areas
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Morgan Advanced Ceramics product story
Edited by the Engineeringtalk editorial team
Dec 8, 2003
Morgan Advanced Ceramics offers a range of high-purity high-temperature melt-spun foils for aerospace and automotive applications.
Morgan Advanced Ceramics offers a range of high-purity high-temperature melt-spun foils for aerospace and automotive applications.
The company's Wesgo Metals Division can produce melt-spun foil up to 250mm wide, which makes it ideal for applications where a brazed assembly with a large cross-section is needed such as brazing heat exchanger assemblies, assembling and repairing compressor vanes, stators and noise reducing "hush kits".
The foils can also be used to produce cutting surfaces by brazing diamond compounds to tungsten carbide.
The foils are manufactured from a variety of alloys, including palladium-based, copper-based and nickel-based materials.
Unlike powder and paste products of the same alloy, melt-spun foils do not produce air-borne particulates and eliminate furnace contamination that is associated with a binder.
Morgan Advanced Ceramics uses a unique rapid solidification technology that allows the production of high quality ductile foil with a typical thickness of 0.05mm.The foil enables flexible application and can be easily cut into custom preform shapes.
It offers consistent wetting and melting behaviours as well as structural stability over a wide range of temperatures.
Morgan's flexible manufacturing technology allows melt-spun foils to be purchased from 100g to 100kg or more.
Correctly stored, melt-spun foils have unlimited shelf life.
In addition to foils and braze alloys, Morgan Advanced Ceramics also produced ceramic and metal injection moulded components for use in instrumentation and control systems, engine monitoring and ignition systems.
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