Novel cages help roller bearings survive shocks
A
NSK UK product story
Edited by the Engineeringtalk editorial team
Jan 8, 2007
Tapered roller bearings and cylindrical roller bearings incorporating new pin-type cages have up to six-times the strength of conventional cages against the effects of shock loads.
NSK has developed tapered roller bearings and cylindrical roller bearings incorporating new pin-type cages that have up to six-times the strength of conventional cages against the effects of shock loads.
The bearings are made of a new bearing material called SAC steel, which can offer long bearing life in harsh environments such as steel and aluminium mills, where bearings are exposed to wear particles from the gear teeth of large gearboxes.
NSK has developed the new cage design and material specification for the tapered and cylindrical roller bearings as a means of addressing the problems of maintenance on large gearboxes in rolling mills.
The sheer difficulty of removing and maintaining such large gearboxes, and the costly downtime commensurate with such maintenance, places the onus on components such as bearings to provide ever increasing levels of reliability and operating life, qualities that the pin-cage bearings have been designed to provide.
This new type cage eliminates any clearance between the pin and the cage side plate, which is found in conventional pin-type cages.
Central to the design is a pin that runs through the bore of each roller.
The pin works to maintain clearance between the roller and the cage, and spaces the rollers equally apart from each other.
This newly developed design helps to improve cage strength by reducing force that would normally be applied to the welded areas of the cage side plate under operating conditions where large impact loads result from rapid acceleration and deceleration.
Tests have shown that the durability of this new cage is up to six times longer than that of conventional cages, and achieves higher reliability.
Complementing the performance of the pin cage design is NSK's SAC steel.
Unique to NSK, this bearing material provides enhanced durability against exposure to wear particles from the reduction gears.
Test results show that bearings made from SAC steel have twice the service life of bearings made from conventional bearing steel.
Not what you're looking for? Search the site.
Contact NSK UK
Tel +44 1636 605123
Other NSK UK stories
-
NSK introduces HPS angular contact ball bearings
NSK has introduced the High Performance Standard (HPS) range of angular contact ball bearings, which is designed to meet the operating demands of the global pump industry. -
NSK bearings reduce heat-related failure
NSK's bearing substitution programme has reduced heat-related bearing failures in a heat-shrink tunnel used by a frozen-food manufacturer. -
Robust bearings operate reliably at high speeds
NSK has combined its SHX bearing steel and ceramic rolling elements to produce ultra-high-speed Robust hybrid angular contact bearings. -
NSK solves water ingress problem on auger bearings
NSK's ability to provide cost-saving solutions in the food and beverage industry has been demonstrated on a food conveying auger that was suffering from contamination. -
Ball bearings improve fuel efficiency
NSK has developed low-torque ball bearings for hybrid vehicles featuring a 50-65 per cent improvement in frictional loss compared to conventional bearings.
Browse by category
-
Capital Equipment (3,461)
- Capital Equipment (1)
- Compressors and Air Treatment (529)
- Electrical hardware (131)
- Electronics Manufacturing, Tools, Instruments (192)
- Machinery and Production Equipment (1,115)
- Manufacturing Machinery and Plant Equipment (470)
- Production line blowers and fans (68)
- Robotics, Handling and Storage (955)
- Consultancy and Services (915)
-
Control and Instrumentation (5,091)
- Cabling, Conduit, Signal Conditioning (810)
- CNC and Motion Controllers (187)
- Control and Instrumentation (2)
- HMIs/Operator Interfaces (296)
- Logic Controllers, Timers and Relays (96)
- Mid-range and Large PLCs (202)
- Plant- and Machine-Wide Communications (1,193)
- Plantwide control (1,344)
- Power Supplies, Uninterruptible Power (571)
- Smaller-Sized PLCs (390)
-
Drives, Motors and Controls (3,414)
- Drives, Motors and Controls (2)
- Industrial Drives/Controls (1,288)
- Industrial Motors (500)
- Linear Drives and Motors (117)
- Precision Motors and Gears (425)
- Stepper and Servo Drives, Motors, Controls (1,080)
-
Electrical and Electronic Equipment Design (4,252)
- Batteries, chargers and circuit protection (572)
- Connectors, Terminals, Busbars, Slip Rings (703)
- Electrical and Electronic Components (643)
- Electrical and Electronic Equipment Design (2)
- Electrical and Electronic Subassemblies (372)
- Enclosures and Equipment Cooling Fans (715)
- Knobs, Handles and Enclosure Hardware (428)
- PCs and Embedded Systems (817)
-
Engineering Design Software (6,292)
- 2D CAD software (202)
- 3D CAD software (1,171)
- CAM, CNC, production management software (576)
- Data, document management software (319)
- Electrical design software (165)
- Engineering Design Software (15)
- FEA and structural analysis software (375)
- File conversion software, data capture (357)
- Fluid, thermal, noise, vibration software (336)
- Materials design and moulding design software (152)
- Maths, charting, statistics, QA software (324)
- PLM and collaboration software (655)
- Process, instrumentation, automation software (266)
- Publishing and documentation software (234)
- Rendering, visualisation, styling software (205)
- Simulation, modelling, validation software (940)
-
Engineering Industry News, Resources (6,184)
- Electronic Resources for Engineers (278)
- Engineering Business News, Views (388)
- Engineering Conferences (435)
- Engineering Education, Resources, Standards (848)
- Engineering Exhibitions, Events (572)
- Engineering Guides, Newsletters (363)
- Engineering Industry Developments, Awards (636)
- Engineering Industry News, Resources (4)
- Engineering Industry Reports, Surveys (597)
- Engineering Recruitment, Employment (219)
- Engineering Seminars (411)
- Engineering Training Courses (452)
- Health and Safety Consultancy, Software (179)
- Health and Safety Events, Training, News (284)
- Health and Safety Legislation (403)
- Health and Safety Strategy, Risk Assessment (115)
- Machine Building (4,594)
-
Materials and Processing (3,017)
- Materials and components (2,256)
- Materials and Processing (5)
- Materials processing and testing (291)
- Rapid Prototyping (465)
-
Monitoring, Measurement and Quality (5,596)
- Data Acquisition Hardware and PC I/O Boards (483)
- Data acquisition Software and Communications (502)
- Data loggers (424)
- Electrical and Electronic Testing, PAT Equipment (640)
- Form/co-ordinate, optical, vision instruments (752)
- Gauges, Indicators and Instruments (448)
- Materials testing equipment (427)
- Monitoring, Measurement and Quality (1)
- Telecomms/network test equipment, software etc (157)
- Testing and Calibration Services and Information (513)
- Testing, analysing and monitoring equipment (1,249)
-
Powertrain Design (3,678)
- Bearings (968)
- Chains and belts (332)
- Gears, brakes, couplings and engines (1,464)
- Hydraulic Components (473)
- Lubricants (437)
- Powertrain Design (3)
-
Sensors (7,202)
- Accelerometers and Vibration Sensors (439)
- Barcode Sensors (103)
- Flowmeters and Flow Sensors (631)
- Gas, Chemical, Radiation, Magnetic Sensors (288)
- Humidity and Environmental Sensors (155)
- Level Sensors and Leak Detectors (532)
- Linear Position Sensors (411)
- Loadcells, Force Sensors, Torque Sensors (721)
- Pressure sensors (632)
- Proximity Sensors (708)
- Rotary Position, Tilt and Angular Sensors (559)
- Sensors (10)
- Temperature sensors (616)
- Vision and Colour Sensors (1,397)
- Small Mechanical Components, Joining, Tools (2,006)
- Valves, Pumps, Process Hardware (3,676)
