Molded Oil saves milk plant GBP9,992 a year
A
NSK UK product story
Edited by the Engineeringtalk editorial team
Feb 5, 2009
NSK's Molded Oil solid lubricant bearings are preventing premature bearing failure on an IHT conveyor at a UK milk processing plant - saving GBP9,992 a year.
The IHT conveyor contained inaccessible bearings that were impossible to lubricate.
As a result, engineers were changing bearings every 10 weeks, resulting in downtime, labour and equipment costs of GBP9,922 a year.
An engineer from NSK's Cost Savings Programme identified the problem to be water washout, which is common in food-processing applications.
Water washout is the tendency of lubricant to be flushed out of conventional bearings under repeated washdowns.
NSK's Molded Oil bearings employ a solid lubricant that eliminates this problem.
As such, it transforms the performance of machinery, in terms of reliability, maintenance-free intervals and operation, in environments exposed to high humidity, corrosion and contamination.
Molded Oil can increase the operating life of grease lubrication in water-contaminated environments.
It also ensures operating environments are kept free of grease and removes the need for lubricant refilling, as Molded Oil provides a continuous supply of lubricating oil.
NSK recommended F-UC206 Molded Oil bearing inserts to overcome the failure modes and changing the housings for the bearings to Silver-Lube units.
Silver-Lube mounted bearing units are designed for use in industries where hygiene considerations and corrosion and chemical resistance are important: typically bottling and brewing, food processing, pharmaceuticals, fisheries and chemical processing.
Not what you're looking for? Search the site.
Contact NSK UK
Tel +44 1636 605123
Other NSK UK stories
-
Molded Oil technology added to ball bearing units
NSK has combined the reliability and maintenance-free benefits of its Molded Oil lubrication technology with the corrosion resistance of stainless steel in a range of ball bearing units. -
Lubricated bearings survive food-industry washdown
Bearings cut maintenance intervals and deliver extended reliability on a new beefburger packaging machine custom designed by Autowrappers for Unilever-Birds Eye Foods. -
NSK introduces HPS angular contact ball bearings
NSK has introduced the High Performance Standard (HPS) range of angular contact ball bearings, which is designed to meet the operating demands of the global pump industry. -
NSK bearings reduce heat-related failure
NSK's bearing substitution programme has reduced heat-related bearing failures in a heat-shrink tunnel used by a frozen-food manufacturer. -
Robust bearings operate reliably at high speeds
NSK has combined its SHX bearing steel and ceramic rolling elements to produce ultra-high-speed Robust hybrid angular contact bearings.
Browse by category
-
Capital Equipment (3,461)
- Capital Equipment (1)
- Compressors and Air Treatment (529)
- Electrical hardware (131)
- Electronics Manufacturing, Tools, Instruments (192)
- Machinery and Production Equipment (1,115)
- Manufacturing Machinery and Plant Equipment (470)
- Production line blowers and fans (68)
- Robotics, Handling and Storage (955)
- Consultancy and Services (915)
-
Control and Instrumentation (5,091)
- Cabling, Conduit, Signal Conditioning (810)
- CNC and Motion Controllers (187)
- Control and Instrumentation (2)
- HMIs/Operator Interfaces (296)
- Logic Controllers, Timers and Relays (96)
- Mid-range and Large PLCs (202)
- Plant- and Machine-Wide Communications (1,193)
- Plantwide control (1,344)
- Power Supplies, Uninterruptible Power (571)
- Smaller-Sized PLCs (390)
-
Drives, Motors and Controls (3,414)
- Drives, Motors and Controls (2)
- Industrial Drives/Controls (1,288)
- Industrial Motors (500)
- Linear Drives and Motors (117)
- Precision Motors and Gears (425)
- Stepper and Servo Drives, Motors, Controls (1,080)
-
Electrical and Electronic Equipment Design (4,252)
- Batteries, chargers and circuit protection (572)
- Connectors, Terminals, Busbars, Slip Rings (703)
- Electrical and Electronic Components (643)
- Electrical and Electronic Equipment Design (2)
- Electrical and Electronic Subassemblies (372)
- Enclosures and Equipment Cooling Fans (715)
- Knobs, Handles and Enclosure Hardware (428)
- PCs and Embedded Systems (817)
-
Engineering Design Software (6,292)
- 2D CAD software (202)
- 3D CAD software (1,171)
- CAM, CNC, production management software (576)
- Data, document management software (319)
- Electrical design software (165)
- Engineering Design Software (15)
- FEA and structural analysis software (375)
- File conversion software, data capture (357)
- Fluid, thermal, noise, vibration software (336)
- Materials design and moulding design software (152)
- Maths, charting, statistics, QA software (324)
- PLM and collaboration software (655)
- Process, instrumentation, automation software (266)
- Publishing and documentation software (234)
- Rendering, visualisation, styling software (205)
- Simulation, modelling, validation software (940)
-
Engineering Industry News, Resources (6,184)
- Electronic Resources for Engineers (278)
- Engineering Business News, Views (388)
- Engineering Conferences (435)
- Engineering Education, Resources, Standards (848)
- Engineering Exhibitions, Events (572)
- Engineering Guides, Newsletters (363)
- Engineering Industry Developments, Awards (636)
- Engineering Industry News, Resources (4)
- Engineering Industry Reports, Surveys (597)
- Engineering Recruitment, Employment (219)
- Engineering Seminars (411)
- Engineering Training Courses (452)
- Health and Safety Consultancy, Software (179)
- Health and Safety Events, Training, News (284)
- Health and Safety Legislation (403)
- Health and Safety Strategy, Risk Assessment (115)
- Machine Building (4,594)
-
Materials and Processing (3,017)
- Materials and components (2,256)
- Materials and Processing (5)
- Materials processing and testing (291)
- Rapid Prototyping (465)
-
Monitoring, Measurement and Quality (5,596)
- Data Acquisition Hardware and PC I/O Boards (483)
- Data acquisition Software and Communications (502)
- Data loggers (424)
- Electrical and Electronic Testing, PAT Equipment (640)
- Form/co-ordinate, optical, vision instruments (752)
- Gauges, Indicators and Instruments (448)
- Materials testing equipment (427)
- Monitoring, Measurement and Quality (1)
- Telecomms/network test equipment, software etc (157)
- Testing and Calibration Services and Information (513)
- Testing, analysing and monitoring equipment (1,249)
-
Powertrain Design (3,678)
- Bearings (968)
- Chains and belts (332)
- Gears, brakes, couplings and engines (1,464)
- Hydraulic Components (473)
- Lubricants (437)
- Powertrain Design (3)
-
Sensors (7,202)
- Accelerometers and Vibration Sensors (439)
- Barcode Sensors (103)
- Flowmeters and Flow Sensors (631)
- Gas, Chemical, Radiation, Magnetic Sensors (288)
- Humidity and Environmental Sensors (155)
- Level Sensors and Leak Detectors (532)
- Linear Position Sensors (411)
- Loadcells, Force Sensors, Torque Sensors (721)
- Pressure sensors (632)
- Proximity Sensors (708)
- Rotary Position, Tilt and Angular Sensors (559)
- Sensors (10)
- Temperature sensors (616)
- Vision and Colour Sensors (1,397)
- Small Mechanical Components, Joining, Tools (2,006)
- Valves, Pumps, Process Hardware (3,676)
