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Sweet success for novel colour sensor

An Optek Technology product story
Edited by the Engineeringtalk editorial team Oct 3, 2005

Novel high resolution colour sensor technology promises to bring a new level of accuracy to automated colour selection/detection.

Providing design engineers with the means to electronically detect colour differences in liquids or solids, TT Electronics Optek Technology has developed a high resolution colour sensor technology that promises to bring a new level of accuracy to automated colour selection/detection.

Introduced at the 2005 Sensors Expo in Chicago, the colour sensor assembly was incorporated into an active display that automatically sorted "M and M" candies by colour as they were fed down a tube.

Optek's colour sensor assembly combines a white LED with a reflective colour sensor chip in a miniature plastic housing less than one quarter of a cubic inch.

The white LED (self-correcting to minimise the effect of nonuniform ambient light sources) is used to illuminate the surface of the object or liquid being sensed, while the colour sensor chip measures the HSL value (hue, saturation, luminance) of the light reflected from that surface.

By processing this value through a programmable algorithm, the sensor has the ability to distinguish between several different colours and intensities.

"Our colour sensor gives design engineers the ability to reliably sort or match items by colour with the use of automated equipment", said Steve Coble, Engineering Manager for Optek Technology.

"The sensor's ability to distinguish colours can be enhanced by advanced signal processing electronics that can be incorporated into the assembly that can further analyse the sensor's digital output".

According to Coble, the new colour sensor technology extends the range of Optek's sensing capability to encompass the visible spectrum, as a natural extension of the company's work with infrared sensor technologies.

"Our ability to offer customers a packaged or custom assembly to automatically sense colour means that we can help them with a wider range of applications", he added.

Some other applications where the colour sensor is being implemented include pill sorting machinery in pharmaceutical applications, ink and/or paper colour detection for office machines, colour printer calibration sensors, as well as colour-match sensing in paint, textile and cosmetic manufacturing.

The sensor is also being used by an appliance manufacturer to differentiate between different flavors of coffee and/or hot drinks by identifying the colour of a ring on the coffee filter pack.

In its initial design, the sensor assembly housing is approximately 27 x 17.

x 6.6mm with a 457mm wiring harness, making it small enough to be incorporated into almost any application.

Pricing and lead times for the colour sensor technology will be determined by each application's requirements (as a custom assembly).

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