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Product category: Compressors and Air Treatment
News Release from: Parker Hannifin | Subject: Moduflex FRL System
Edited by the Engineeringtalk Editorial Team on 18 March 2003

New thinking in air preparation system
design

The novel Moduflex FRL System from Parker Pneumatic is predicted to revolutionise the way users think about selecting air preparation systems in the future.

The novel Moduflex FRL System from Parker Pneumatic is predicted to revolutionise the way users think about selecting air preparation systems in the future Parker Pneumatic has gone back to basics and taken a fresh and unbiased look at how FRLs are used and have designed-in a host of new and user-friendly features

Suitable for virtually all compressed air preparation applications, from mini FRLs to ring main installations, the new modular Moduflex FRL System features one-piece body units that simply fit together using Parker's patented Cliplok system.

The unique Cliplok fastener enables combinations of units to be built in a fraction of the time taken for more traditional systems.

Units can be connected together, face to face, without the use of pipe connectors saving space whilst providing constant mounting centres.

For combination assemblies, a captive "top-hat" seal inflates under pressure to achieve seal and deflates when pressure is relieved to facilitate easy removal.

Construction of Moduflex FRL units is from marine grade aluminium for strength and the added advantage of light weight.

The first series in the family to be launched is the Moduflex60 FRL which features a 60mm square body size.

The range will eventually comprise four body sizes: 40, 50, 60 and 80mm; with respective ports of 0.125-0.25, 0.25-0.375, 0.375-0.5 and 0.5-0.75-1in.

Filter units provide pneumatic systems with clean, dry air and feature a unique one-piece body and condensate bowl design that overcomes the need for a separate bowl.

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The one-piece design is safer to use, less likely to be damaged and can be used in more demanding applications.

Units are body ported as standard with a choice of BSPP, BSPT and NPT threads.

An easy one-eighth-turn baseplate facilitates filter element removal, and a positive latch ensures correct and safe fitting.

Designed for one-hand operation, the one-piece, snap fit filter element cartridge is easily removed and replaced for servicing without tools.

Moduflex60 FRL series filters feature 5-micron elements as standard with a 40-micron option.

Filter flow rates are 3000 litre/min Regulator units are available with a choice of p2 pressure and feature rolling diaphragms for longer service life than flat diaphragms designs.

The self-relieving rolling diaphragm technology ensures consistently maintained downstream pressure, but a nonrelieving valve is also available for inert gas operation.

The regulators feature an ergonomically designed, easy to adjust nonrising knob with snap-lock, which prevents accidental change of set pressure.

Flow rates are 3600 litre/min, and secondary pressure ranges are 2, 4, 8 and 16bar.

Combined filter-regulators provide all the performance, features and options of the individual units with the additional benefit of space saving.

Moduflex60 FRL series oil mist type lubricators have double the oil capacity of traditional designs and provide constant, controlled lubrication to downstream equipment, increasing service life and reducing downtime.

A fully removal top, and large-diameter oil-filling orifice, simplify lubricant filling under pressure.

Flow rates are 3000 litre/min.

The full range of Moduflex60 FRL series accessories includes combined soft-start/dump-valves, ball valves, optional port block kits and diverter manifolds.

Combined soft-start/dump-valves provide the safe introduction of pressure to machines or systems.

When set, they allow the pressure to gradually build to the set point before fully opening to deliver full flow at line pressure.

The controlled introduction of pressure can be an important safety factor and prevent damage to tooling when air pressure is introduced at machine or system startup.

Moduflex60 FRL series dump valves enable the depressurisation of downstream air in the event of an emergency or system failure.

They feature large, high visibility red striker knobs and vent through the exhaust port.

Ball valves provide shutoff line pressure with nonsticking 90-degree turn handle locking versions to prevent unauthorised adjustment.

Diverter manifolds allow a unit to be oriented in 90-degree increments to suit the application, provide four extra outlet ports and can be assembled at any position in a combination.

They can be assembled before the lubricator to provide oil-free takeoff, or at the end of a combination to provide extra outlet ports. Request a free brochure from Parker Hannifin ...

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