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Radio fills missing link in waste management

A Radio Data Technology product story
Edited by the Engineeringtalk editorial team May 25, 2005

An automated system for leachate processing combines PLCs at monitoring and control points communicating by radio with a Scada system at the treatment works.

Leachate is the liquid that collects in the impermeable membrane lining a landfill site as a result of rain percolating down through the buried waste material.

This water is polluted by the results of waste decomposition and must be treated before it can be discharged from the site.

Leachate treatment must be optimised to ensure efficient operation of the plant and that discharge consents are not breached.

The better the control over the "raw material" (the leachate), the easier it is to optimise the treatment process.

The strength of leachate from different cells in a site will depend on many factors including the content, its age and water ingress.

However the cells of a site are spread over a wide area that is hostile to conventional monitoring methods.

Cables break as waste settles and they are vulnerable to damage by the movement of heavy plant.

Manual data collection and control is slow, labour intensive and potentially hazardous.

These problems were faced by Vinod Mehroke, Operations Manager for Brett Waste Management at the company's site near Canterbury, and so he decided to use an automated system with PLCs at monitoring and control points around the site communicating by radio with a Scada system at the treatment works.

The layout of the site was not too "radio friendly".

The leachate treatment works is low at one side of the site and the required monitoring points could be anywhere on site, often at other low points behind substantial amounts of clay and waste.

To tackle this the radio unit at the treatment works communicates with a relay station placed on a high point located centrally on the main part of the site.

This provides reliable communications to all parts of the site (currently 12 points).

In a 30 second cycle time the system contacts every remote point gathering data and setting a pumping time for those pumps that are required to run.

Using the control system the operator can control the pumping flow from each of the pumps situated around the site.

The control system allows the operator to blend the various leachates into a balance tank for final processing.

The system has been operating around two years and has been expanded during that time.

Brett says that similar systems will be considered for future sites.

The automation system was designed and supplied by Phoenix Electrical Engineering and the radio equipment was supplied by Radio Data Technology (RDT) of Witham, Essex.

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