Rockwell integrates process automation systems

A Rockwell Automation product story
Edited by the Engineeringtalk editorial team Sep 14, 2009

Rockwell's Plantpax Process Automation System has been integrated with ICS Triplex Trusted SIL 3, triple modular redundant (TMR) technology and Aadvance process-safety systems.

The integration allows process control and process safety systems to communicate directly with each other and share data, such as diagnostic information, system status, alarms and events.

With its modular design, the Aadvance system is a cost-effective solution for critical control applications requiring less I/O, and can be used for simplex, duplex and triplex functions with SIL 1, 2 or 3 requirements.

The integration between ICS Triplex safety platforms (SIS, safety instrumented systems) and the Plantpax process control system (BPCS, basic process control system) is suitable for petroleum, heavy chemical, and other applications that require separation between process safety and process control, but also want to leverage the benefits of a single network, architecture and information platform.

The common data infrastructure allows the sharing of alarms and data over a single Ethernet/IP network while allowing for a common HMI to display the events and information across the enterprise.

Based on the Common Industrial Protocol (CIP), Ethernet/IP communicates with other CIP-based networks to provide a data path from the plant floor to IT level.

With tighter integration on a common open network, Ethernet/IP helps reduce the typical network installation and support costs by up to 50 per cent.

In addition to reduced costs, the CIP integration helps reduce the engineering time and effort it takes to integrate BPCS and SIS by up to two days when compared to traditional methods, such as OPC.

With the Plantpax system software, customers have the additional benefit of device management for sensors, instruments, drives, valves and other assets, which can be configured in minutes.

Rockwell Automation also introduced fault-tolerant I/O and configurable AOIs (add-on instructions) for its SIL 2 TUV-certified Allen Bradley Controllogix programmable automation controller (PAC).

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