Sensor film provides feedback in packaging design

A Sensor Products product story
Edited by the Engineeringtalk editorial team Aug 3, 2005

Pressurex sensor film can aid manufacturers with their R and D, design and quality control processes to allow for the most persuasive and imaginative packaging possible.

Sociologists, psychologists and other social observers commonly believe that in marketing, packaging is just as important as the product.

In fact, many research studies have revealed that consumers will shy away from quality products for ones with flashier, more attractive packaging.

Pressurex, a tactile pressure indicating sensor film, can aid manufacturers with their R and D, design and quality control processes to allow for the most persuasive and imaginative packaging possible.

Pressurex is useful in assessing compression magnitude and distribution between any two mating, contacting or impacting surfaces and is virtually indispensable for manufacturing process control and machine/component inspection.

The film also aids in quality control for applications such as validation and calibration of sealing die pressure during drug packaging as well as fulfilling GMP compliance by revealing weak spots, channels and wrinkles at the sealing surface.

Additionally, Pressurex is widely used to verify and record pressure distribution during equipment setup, preventive maintenance and product changeover for various form-fill-seal, deposit-fill-seal and CAP/MAP systems.

By assessing these pressures, engineers can be assured of even sealing, proper registration, screen reproduction, overall print quality and more.

In fact, Colgate, Sonoco Packaging, Kraft, Tetrapak and Fresh Express are among some of the company's elite range of clients.

Pressurex comes in the form of a large, thin, clear Mylar sheet, physically similar in appearance to a sheet of paper.

When placed between contacting surfaces, the film instantaneously and permanently changes colour.

This colour change is directly correlated to the specific amount of pressure applied.

Precise pressure magnitude in pounds per square inch or kilograms per square centimetre can easily be determined by comparing colour variations to a colour correlation chart, conceptually similar to interpreting Litmus paper.

Sensor Products is able to customise Pressurex for any application by laser cutting the film for small or precision areas and provides encasement services allowing for use in environments where water, oil or other liquids might be present.

The company provides enhanced optical imaging services for greater detail and comparative evaluation performed with their analysis system Topaq, which is also available for lease or purchase.

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