Monitoring corrosion with digital radiography
SGS offers digital radiography combined with other non-destructive testing (NDT) methods ranging from standard to advanced NDT services.
On-stream radiographic imaging is one of the most used techniques for locating, sizing and monitoring of corrosion on piping when insulated.
In the industrial environment of refineries and chemical plants, inspections have to be performed on a variety of difficult-to-reach locations, on pipes that might be isolated and where people are working around the clock.
This is where computed radiography comes in.
The execution of digital radiography is similar to conventional radiography for the on-stream technique.
The image handling is different as a phosphor image plate is used instead of a conventional film.
The image plate stores 4,096 gray values, which can - upon read-out by using an optical scanner - be visually distributed in several numbers of grey values.
Because of this, a variety of thickness ranges can be inspected in only one image.
The images can be produced using an appreciable lower radiation dose compared with conventional radiography.
Two advantages in particular improve safety and quality.
First of all, for computed radiography (CR), weaker isotopes can be used to expose the 'films' and the other advantage is the digital readout of the wall thickness, which highly improves accuracy and reproducibility.
In addition to the reduced use of chemicals, fast archiving of images is possible and the results can be fully integrated into any AIM system to reliably monitor degradation.
CR uses an imaging plate, instead of film.
The imaging plate contains photostimulable storage phosphors, which retain the latent image.
When the imaging plate is scanned with a laser beam in the digitiser, the latent image information is released as visible light.
This light is captured and converted into a digital stream to compute the digital image.
No chemical developer is needed.
The image can be digitally enhanced for interpretation and measurements, thus a larger range of wall thicknesses can be inspected.
These images can be produced using an appreciable lower radiation dose or in less time.
Applications include: metal and plastics; insulated piping; diameter range up till 22in in special applications; during process (filled) and even at high temperatures up to 250C; problem-solving on pipelines and appendages (valves reducers).
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