Safety systems for a cigar called Hamlet
A
Schmersal UK product story
Edited by the Engineeringtalk editorial team
Nov 24, 2003
Cardiff based JR Freeman operates six high-speed over-roller machines - four producing Hamlet cigars and two producing Hamlet miniatures - and all are fitted with equipment from Schmersal.
Cardiff based JR Freeman is the cigar manufacturing division of Gallaher Tobacco, which produces - among others - the famous Hamlet brand.
The company operates six "high-speed over-roller" (HSO) machines, four producing Hamlet cigars and two producing Hamlet miniatures.
The machines over-roll premade rods with tobacco leaf to produce double-end cigars that are cut in half later in the process.
The Hamlet machines operate on a two-shift system and each is capable of producing 18,500 finished cigars per hour.
All six machines are fitted with equipment from Schmersal, the company's preferred safety supplier and one, the HSO 3, has recently undergone a complete electrical rebuild that included a new safety system consisting of laser scanners and a mechanical guard system with 13 door guard interlocks.
Explains JR Freeman Electrical Engineer Peter Williams: "The machine has an automatic bobbin changeover unit that moves the bobbins out, turns them around and puts them back in again.
Two door guards open and close automatically to restrict access during the changeover operation.
Laser scanners are used to provide pre-recorded spoken warnings when the bobbins are turning, to prevent operators from standing in the way of the doors or walking into the areas".
Seven other guard doors are fitted to areas of the machine where moving parts, some quite large, could present safety risks.
More than 13 Schmersal switches are fitted to restrict access via the doors, including mechanical and timed interlock units.
In addition, a Schmersal standstill monitor fitted to the machine's motor ensures that everything stops before the gate can be released.
Williams reports that the project has been very successful.
"We are pleased with the standard of the machine upgrade and very happy with the performance and reliability of the Schmersal equipment", he says, adding that Schmersal and R and M Electrical, its authorised distributor for Wales, also provide excellent service and support.
This has included Schmersal running a special safety course for JR Freeman electrical technicians which has, says Williams, helped them to better understand the complexities of machine safety specifications.
Not what you're looking for? Search the site.
Google Ads
Contact Schmersal UK
Related Stories
- Power Jacks actuators used in Wimbledon roof
- HMK incorporates Schaeffler actuators into range
- Miniature linear actuator used in locking system
- Datwyler systems keep motorway tunnels safe
- Actuator provides precise temperature control
Articles by product category
- Consultancy and Services (903)
- Machine Building (4,517)
-
Engineering Design Software (6,179)
- Engineering Design Software (12)
- 2D CAD software (200)
- 3D CAD software (1,157)
- FEA and structural analysis software (369)
- Fluid, thermal, noise, vibration software (334)
- Simulation, modelling, validation software (914)
- Rendering, visualisation, styling software (196)
- Materials design and moulding design software (151)
- Process, instrumentation, automation software (258)
- Electrical design software (164)
- Publishing and documentation software (229)
- Maths, charting, statistics, QA software (317)
- Data, document management software (310)
- CAM, CNC, production management software (568)
- File conversion software, data capture (351)
- PLM and collaboration software (649)
-
Drives, Motors and Controls (3,361)
- Drives, Motors and Controls (1)
- Precision Motors and Gears (411)
- Industrial Drives/Controls (1,276)
- Linear Drives and Motors (114)
- Industrial Motors (497)
- Stepper and Servo Drives, Motors, Controls (1,060)
- Small Mechanical Components, Joining, Tools (1,975)
-
Control and Instrumentation (5,028)
- Plantwide control (1,324)
- Plant- and Machine-Wide Communications (1,174)
- Smaller-Sized PLCs (387)
- CNC and Motion Controllers (184)
- Mid-range and Large PLCs (201)
- Power Supplies, Uninterruptible Power (562)
- HMIs/Operator Interfaces (294)
- Logic Controllers, Timers and Relays (96)
- Cabling, Conduit, Signal Conditioning (806)
-
Monitoring, Measurement and Quality (5,459)
- Monitoring, Measurement and Quality (1)
- Data acquisition Software and Communications (494)
- Data Acquisition Hardware and PC I/O Boards (472)
- Electrical and Electronic Testing, PAT Equipment (630)
- Form/co-ordinate, optical, vision instruments (703)
- Gauges, Indicators and Instruments (440)
- Data loggers (422)
- Materials testing equipment (421)
- Telecomms/network test equipment, software etc (154)
- Testing and Calibration Services and Information (500)
- Testing, analysing and monitoring equipment (1,222)
-
Electrical and Electronic Equipment Design (4,160)
- Batteries, chargers and circuit protection (555)
- Connectors, Terminals, Busbars, Slip Rings (679)
- Enclosures and Equipment Cooling Fans (709)
- Knobs, Handles and Enclosure Hardware (420)
- PCs and Embedded Systems (798)
- Electrical and Electronic Subassemblies (369)
- Electrical and Electronic Components (630)
-
Materials and Processing (2,963)
- Materials and Processing (5)
- Materials and components (2,215)
- Rapid Prototyping (458)
- Materials processing and testing (285)
-
Engineering Industry News, Resources (6,093)
- Engineering Industry News, Resources (4)
- Engineering Business News, Views (388)
- Engineering Exhibitions, Events (562)
- Engineering Conferences (425)
- Engineering Seminars (400)
- Engineering Industry Developments, Awards (633)
- Engineering Guides, Newsletters (349)
- Engineering Recruitment, Employment (219)
- Engineering Training Courses (433)
- Engineering Education, Resources, Standards (838)
- Engineering Industry Reports, Surveys (597)
- Electronic Resources for Engineers (278)
- Health and Safety Legislation (402)
- Health and Safety Strategy, Risk Assessment (113)
- Health and Safety Consultancy, Software (175)
- Health and Safety Events, Training, News (277)
-
Powertrain Design (3,598)
- Powertrain Design (2)
- Bearings (939)
- Chains and belts (326)
- Gears, brakes, couplings and engines (1,441)
- Hydraulic Components (471)
- Lubricants (418)
-
Capital Equipment (3,387)
- Capital Equipment (1)
- Manufacturing Machinery and Plant Equipment (468)
- Production line blowers and fans (62)
- Compressors and Air Treatment (510)
- Electronics Manufacturing, Tools, Instruments (192)
- Electrical hardware (131)
- Machinery and Production Equipment (1,093)
- Robotics, Handling and Storage (930)
-
Sensors (7,080)
- Sensors (8)
- Accelerometers and Vibration Sensors (427)
- Loadcells, Force Sensors, Torque Sensors (699)
- Pressure sensors (621)
- Flowmeters and Flow Sensors (618)
- Level Sensors and Leak Detectors (527)
- Linear Position Sensors (399)
- Rotary Position, Tilt and Angular Sensors (546)
- Proximity Sensors (700)
- Gas, Chemical, Radiation, Magnetic Sensors (284)
- Humidity and Environmental Sensors (152)
- Temperature sensors (612)
- Vision and Colour Sensors (1,384)
- Barcode Sensors (103)
- Valves, Pumps, Process Hardware (3,623)
