Trelleborg completes manufacture of bend stiffener

A Trelleborg Industrial product story
Edited by the Engineeringtalk editorial team Jul 29, 2009

Trelleborg Offshore has completed the design, manufacturing and testing of what is claimed to be the world's largest bend stiffener.

To facilitate the fabrication, an additional polyurethane (PU) dispensing machine was specially commissioned at Trelleborg Offshore's plant in Skelmersdale, UK.

The bend stiffener was specifically developed for use by Statoilhydro - which is responsible for the development and operation of the Vega field in the North Sea - and produced for Aker Solutions.

Typically a bend stiffener is around 1,000 kg (2,204lb) in weight and up to 5m (16ft) in length.

This bend stiffener was more than twice the length and around five times the weight in PU.

Trelleborg Offshore produces custom-designed integral bending stiffeners for rigid riser end fittings.

These conically shaped polyurethane mouldings are used in offshore oil and gas installations.

They add local stiffness to the riser, flowline, cable or umbilical, limiting bending stresses and curvature to acceptable levels.

The bend stiffener was designed for a 240mm (9.5in) diameter umbilical and installed by Subsea7.

It has an overall length of 11.3m (37ft) and a base diameter of 1,315mm (4.3ft).

The weight in air of the component is 8,340kg (18,386lb).

It required a total PU volume of 5,360 litres (1,416 gallons).

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