Students design with high-performance foams
A
Zotefoams product story
Edited by the Engineeringtalk editorial team
Jun 15, 2006
Zotefoams teamed up with the design award winning London South Bank University and challenged over 50 design engineering students to produce a "wearable product".
Zotefoams was conscious that many aspiring engineering designers are not exposed to the unique properties of these high performance foams.
The growing use of these materials: from aerospace to automotive, packaging to personal protection and is only limited by the imagination of the designers.
In response, Zotefoams teamed up with the design award winning London South Bank University and challenged over 50 design engineering students to produce a "wearable product".
Following a full introduction to Zotefoams, the students visited Kewell convertors of Redhill at the concept stage to see how foam is converted using numerous techniques including water jet cutting and thermoforming.
Students took full advantage of Nick Kewell's expertise to be advised on the practicalities and best methods to produce their designs.
50 innovative products were developed to the prototype stage including baby carriers, seat belts for mums-to-be, plus a variety of sports protection products.
The judging panel, including Nick Kewell, shortlisted 10 designs for examination before selecting the winners.
Alistair Eady was awarded third prize for his cricket bag using Plastazote for a wickets support mechanism.
Second prize went to Joe Ross for his baby bath float with integral toys.
Overall winner was Jason Thong for Wrist Wrangler - an elegant, easy to use, quick splint for broken wrists.
Thong, a sports product design degree student, used his knowledge in biomechanics plus manufacturing technology to combine the stiff HD30 foam with a softer EM26 to create an effective support for first aid and rehabilitation.
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Contact Zotefoams
Tel +44 208 664 1606
Other Zotefoams stories
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Zotefoams develops high-purity polyolefin foam
Zotefoams has developed a cross-linked polyolefin foam material, which is claimed to have good anti-microbial properties. -
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T-Tubes is an FM 4910 approved, advanced insulation system from Zotefoams specifically developed for stainless steel process lines in clean environments. -
Foam handles diverse chemicals
Kynar PVDF handles a wide spectrum of chemicals including most acids, acids mixtures, weak bases, halogens, halogenated solvents, hydrocarbons, salts and oxidants. -
Foam survives temperature changes
Zotek N B50 has a low coefficient of thermal expansion, reducing dimensional changes and the likelihood of warpage, particularly in bigger parts, during large changes in temperature. -
Foam is fit for use in clean-room equipment
First foam insulation to meet the rigorous FM Global 4910 standard for flammability of clean room materials.
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